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08-02-05-Bead_Seal.pptx

Lauak

Created on June 25, 2026

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Transcript

Sealants

PR-Type Sealants

Bead Seals

Bead Seal

For bead seal application, CLASSE B

Bead Seal Definition

A fillet bead seal consists of applying a high-viscosity sealant along the edge of a structural assembly to ensure sealing.

Bead seal dimensions depend on the aircraft manufacturer. Each aircraft has its own specifications and the applicable standards must be followed. These are referenced in the work card.

Most Common Bead Seal Types

Visual inspection: no voids, bubbles, or irregularities. Uniform colour (no marbling) On thin sheet (≤3mm): the bead thickness must equal the sheet thickness. On thick sheet (>3mm): the bead thickness must be between 3 and 8mm.

Other Bead Seal Types

When assembling with a faying surface sealant, the bead can be applied after smoothing the squeeze-out.

Special requirement with edge overlap: the overlap must equal the sheet thickness.

Application

Surface preparation: Remove any faying surface sealant squeeze-out using a plastic spatula if necessary.

Abrade and degrease the surface using the solvent specified in the work card.

Application

Apply masking tape to define the bead boundaries if necessary. If you have touched the application area with bare hands, degrease the surface again.

Applying a bead seal requires the use of a gun and a nozzle suited to the task. The gun must be held at an angle between 45° et 60°, the choice of nozzle depends on the bead thickness.

Sealant Application

Two methods can be used to apply the bead: First method: The "pull" method with a slow movement to avoid the formation of air bubbles, which can result in a poor-quality bead. The "en poussant" "push" method expels air and produces a good-quality seal. This is the recommended method.

Je suis un paragraphe prêt à accueillir votre créativité, vos histoires et vos anecdotes.

Je suis un paragraphe prêt à accueillir votre créativité, vos histoires et vos anecdotes.

Je suis un paragraphe prêt à accueillir votre créativité, vos histoires et vos anecdotes.

Je suis un paragraphe prêt à accueillir votre créativité, vos histoires et vos anecdotes.

Titre 2

Titre 2

Application

Smooth the seal with a spatula. Smooth any bead joint if present. Remove the masking tape by pulling in a continuous motion away from du joint.

Il faut IMPERATIVEMENT remove the masking tape before the end of the application time.

Tools

Application is carried out with an extrusion gun, then with a smoothing spatula

Examples of Non-Conforming Bead Seals

Examples of Non-Conforming Bead Seals