Aeronautical Assemblies
Permanent Fasteners
Threaded Cylindrical Bolts Types and Description
Introduction
Four main types of basic cylindrical bolt-type fasteners are available:
- Hi-Lok (HL - HLR),
- Hi-Tigue (HLT),
- Hi-Lite (HST - HSTR),
- Pull-in (HPL).
General Description of the Complete Fastener
The complete fastener consists of a corps et d’un nut (often called "collar") le plus souvent auto-cassant. Depending on the fastener and the desired strength, a standard nut can also be used.
BREAKAWAY SECTION
NUT
ACTIVE SECTION
BODY
General Description of the Family - Body
All three fastener types are composed of the same main elements:
- Une head (protruding or countersunk)
- Un shank (la partie active)
- Une threaded section (where the nut is screwed on)
- Une hollow recess pour maintenir la fixation pendant son installation (Hi-liteTM, Hi-lokTM et Hi-tigueTM)
Or
- Un taraudage pour le montage d’une tige de traction (Pull-inTM)
SHANK / SMOOTH SECTION
HEAD
THREADING
RECESS OR TAPPING
General Description of the Family - Body
In the new Hi-Lite and Hi-Lok, the hexagonal retention recess is replaced by hexagonale ASTERTM recess that provides better retention without damaging the fastener. Very effective for free-spinning and rotating installations (in composite materials, for example).
- Hi-Lok (HL - HLR)
- Hi-Tigue (HLT)
- Hi-Lite (HST - HSTR)
General Description of the Family - Body
The HI-TIGUE™ fastener design features a slight bead* slight bead* at the end of the smooth shank section. It enables bore calibration, thereby increasing the installed interference-fit fastener strength.
Optimized thread transition zone
HI-LOK™ HL / Hexagonal recess HLR / ASTER recess
HI-TIGUE™ HLT
HI-LITE™ HST / Hexagonal recess HSTR / ASTER recess
* : the bead has been intentionally exaggerated in the image for visibility.
HI-LITE™ bolts are the direct evolution of HI-LOK™ bolts. These fasteners, usable with clearance or interference fit, offer up to 13% weight savings compared to the HI-LOK™ generation.
HI-LOK™ bolts are the original solution for reliable, structurally resistant assemblies.
The HI-TIGUE™ bolt was the first fastener developed for interference-fit installation. It improves the fatigue life of lightly loaded structures.
General Description of the Family - Body
FASTENER BODY
PULL-IN™ HPL
PULL-IN™ bolts were developed to improve the shear fatigue performance of assemblies through a reliable and quiet interference-fit installation process. These fasteners are installed in tension, thus avoiding the difficulties associated with the driven insertion of the previous three fasteners, such as head or structure damage.
PULL ROD (INSTALLED)
TAPPING FOR ROD INSTALLATION
General Description of the Family - Head
HI-LOK™ Universal shear head
HI-LOK™ Universal tension head
HI-LOK™ 100° countersunk shear head
HI-LOK™ 100° countersunk tension head
General Description of the Family - Head
HI-TIGUE™ Universal shear head
HI-TIGUE™ Universal tension head
HI-TIGUE™ 100° countersunk shear head
HI-TIGUE™ 100° countersunk tension head
General Description of the Family - Head
HI-LITE™ Universal shear head
HI-LITE™ Universal tension head
HI-LITE™ 100° countersunk shear head
HI-LITE™ 100° countersunk tension head
HI-LITE™ Self-aligningalignante
Conception YA Group Pour LAUAK ESKOLA – Tous droits réservés.
General Description of the Family - Head
PULL-IN™ Universal tension head
PULL-IN™ 100° countersunk tension head
PULL-IN™ Self-aligningalignante
General Description of the Family – Nuts
Nuts can be of different types depending on the desired strength or the type of fastener.
Standard self-breaking nut, single hexagon
Standard self-aligning self-breaking nut, single hexagon
Standard self-sealing self-breaking nut, single hexagon
Standard self-breaking nut, double hexagon
Standard self-aligning self-breaking nut, double hexagon
Standard self-sealing self-breaking nut, double hexagon
Hi-Lite nut
STARLITE™ nut
09-03-02a-Cylindrical_Bolt_Threaded-Description.pptx
Lauak
Created on June 25, 2026
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Transcript
Aeronautical Assemblies
Permanent Fasteners
Threaded Cylindrical Bolts Types and Description
Introduction
Four main types of basic cylindrical bolt-type fasteners are available:
General Description of the Complete Fastener
The complete fastener consists of a corps et d’un nut (often called "collar") le plus souvent auto-cassant. Depending on the fastener and the desired strength, a standard nut can also be used.
BREAKAWAY SECTION
NUT
ACTIVE SECTION
BODY
General Description of the Family - Body
All three fastener types are composed of the same main elements:
- Une head (protruding or countersunk)
- Un shank (la partie active)
- Une threaded section (where the nut is screwed on)
- Une hollow recess pour maintenir la fixation pendant son installation (Hi-liteTM, Hi-lokTM et Hi-tigueTM)
OrSHANK / SMOOTH SECTION
HEAD
THREADING
RECESS OR TAPPING
General Description of the Family - Body
In the new Hi-Lite and Hi-Lok, the hexagonal retention recess is replaced by hexagonale ASTERTM recess that provides better retention without damaging the fastener. Very effective for free-spinning and rotating installations (in composite materials, for example).
General Description of the Family - Body
The HI-TIGUE™ fastener design features a slight bead* slight bead* at the end of the smooth shank section. It enables bore calibration, thereby increasing the installed interference-fit fastener strength.
Optimized thread transition zone
HI-LOK™ HL / Hexagonal recess HLR / ASTER recess
HI-TIGUE™ HLT
HI-LITE™ HST / Hexagonal recess HSTR / ASTER recess
* : the bead has been intentionally exaggerated in the image for visibility.
HI-LITE™ bolts are the direct evolution of HI-LOK™ bolts. These fasteners, usable with clearance or interference fit, offer up to 13% weight savings compared to the HI-LOK™ generation.
HI-LOK™ bolts are the original solution for reliable, structurally resistant assemblies.
The HI-TIGUE™ bolt was the first fastener developed for interference-fit installation. It improves the fatigue life of lightly loaded structures.
General Description of the Family - Body
FASTENER BODY
PULL-IN™ HPL
PULL-IN™ bolts were developed to improve the shear fatigue performance of assemblies through a reliable and quiet interference-fit installation process. These fasteners are installed in tension, thus avoiding the difficulties associated with the driven insertion of the previous three fasteners, such as head or structure damage.
PULL ROD (INSTALLED)
TAPPING FOR ROD INSTALLATION
General Description of the Family - Head
HI-LOK™ Universal shear head
HI-LOK™ Universal tension head
HI-LOK™ 100° countersunk shear head
HI-LOK™ 100° countersunk tension head
General Description of the Family - Head
HI-TIGUE™ Universal shear head
HI-TIGUE™ Universal tension head
HI-TIGUE™ 100° countersunk shear head
HI-TIGUE™ 100° countersunk tension head
General Description of the Family - Head
HI-LITE™ Universal shear head
HI-LITE™ Universal tension head
HI-LITE™ 100° countersunk shear head
HI-LITE™ 100° countersunk tension head
HI-LITE™ Self-aligningalignante
Conception YA Group Pour LAUAK ESKOLA – Tous droits réservés.
General Description of the Family - Head
PULL-IN™ Universal tension head
PULL-IN™ 100° countersunk tension head
PULL-IN™ Self-aligningalignante
General Description of the Family – Nuts
Nuts can be of different types depending on the desired strength or the type of fastener.
Standard self-breaking nut, single hexagon
Standard self-aligning self-breaking nut, single hexagon
Standard self-sealing self-breaking nut, single hexagon
Standard self-breaking nut, double hexagon
Standard self-aligning self-breaking nut, double hexagon
Standard self-sealing self-breaking nut, double hexagon
Hi-Lite nut
STARLITE™ nut