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MAE 543 Fracture Mechanics

Lasya Medavaram

Created on February 24, 2026

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To explore how structural and material failures, understood through fracture mechanics, may have contributed to the implosion

Fracture Mechanics Analysis of the Titan Oceangate Implosion

Start

A technical investigation into structural failure mechanisms Lasya MedavaramMAE 543

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Introduction

The Incident - On June 18, 2023, the Titan submersible imploded while diving near the Titanic wreck, resulting in the loss of all five on board

Structure

Character

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Evidence from Investigations

  • Post-accident examination found internal “waviness, voids, porosity, and delaminations” in the composite and adhesive joints, all of which are classic precursors to fracture and buckling.
  • Evidence of layer separation near adhesive interfaces suggests the structure weakened over time, increasing susceptibility to collapse.
  • A loud noise was detected during a previous dive, possibly indicating microstructural damage or crack initiation. (This was Dive #88)​

P=ρgh

KI​≥KIC​

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For plane stress: E' = E For plane strain: E' = E / (1 − ν²) Delamination occurs when: G_I ≥ G_IC Where:G_IC = critical energy release rate (fracture toughness in Mode I)

Energy release rate: G_I = (K_I^2) / E' Where: G_I = energy release rate (J/m²) K_I = stress intensity factor E' = effective modulus

Thin cylindrical shells under external pressure have critical buckling pressure: P_cr = (2 E t) / [ √(3(1 − ν²)) · R ] Where: P_cr = critical external buckling pressure E = Young’s modulus t = wall thickness ν = Poisson’s ratio R = shell radius’

Fracture Mechanics Progression

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Lessons for Engineering Design

Points of Research for Conclusion

• Composite pressure vessels require extensive compression testing. • Nondestructive testing (NDT) is critical for layered materials. • Buckling safety factors must include imperfection sensitivity. • Interfaces between dissimilar materials require careful fracture analysis. • Fracture mechanics must be integrated early in safety-critical design

• Composite compressive performance was a major vulnerability. • Manufacturing defects likely served as crack initiation sites. • Cyclic deep-sea loading may have promoted crack growth. • Delamination reduced effective stiffness and buckling resistance. • Final failure is consistent with fracture mechanics and instability theory.

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‘That's all I have on Oceangate for today, BUT...

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01

Exploding Bolts

Satisfying the condition 𝐾𝐼≥𝐾𝐼𝐶 , it forces crack propagation along a pre-designed weakened fracture plane so that separation occurs within milliseconds. From a fracture mechanics perspective, the geometry of the bolt is engineered to localize stress and control the crack path, ensuring predictable failure while minimizing unwanted structural damage and shock transmission to surrounding components.

Exploding bolts are specialized structural connectors that use a small internal explosive charge to achieve rapid and controlled separation of two joined components, commonly in aerospace systems such as rocket stage separation, payload deployment, and ejection mechanisms. Upon receiving a trigger, the charge detonates and generates a high-intensity transient stress wave that drives the bolt material beyond its fracture toughness.

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Next

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Manufacturing of Engine Pistons and Breaking them on Purpose

Instead of pistons being manufactured as 2 different parts, they are being manufactured as one piece and broken by careful fracture process and assembled together for better joining.

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Questions?

Lasya Medavaram vmedava@ncsu.edu

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