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6 Sigma Projects

Antonio Olan

Created on September 17, 2025

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6 Sigma Projects

Update on progress, objectives, and next steps

Projects with a high impact on the organization at the operational level

Project Status

Pockets in NB
Oil leaks
Cpk in 3D Comp.

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There are six projects focused directly on reducing variation and increasing the quality of the manufacturing process for new molds and engineering changes.

FCS Machining
EC´s Defects
Cpk in EDM

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Project Scope

Reduce pocket variation to minimize component adjustment time

Complete

Define

Team

QualityHM & Programming manufacturing mold making

In progress

Measure

Oct-2025

Analize

Stage

Measure:Validate Gauge R&R on X, Y, and Z axes

Oct-Nov 2025

Improve

Dec - 2025

Control

Project Scope

Reduce material variation in 3D components by avoiding defects

Complete

Define

Team

Quality3D COMPONENTS manufacturing mold making

In progress

Measure

Oct-2025

Analize

Stage

Measure:Validate Gauge R&R on X, Y, and Z axes

Oct-Nov 2025

Improve

Dec - 2025

Control

Project Scope

Reduce machining times in FCS and bushing adjustment for NB

In Progress

Define

Team

Quality2D Machining HSM Tooling

Sep - 2025

Measure

Oct - 2025

Analize

Stage

Define: Obtain initial program data and scope

Oct - Nov 2025

Improve

Nov -2025

Control

Project Scope

Reduce defects and internal/external rejections in the MM-EC area.

Complete

Define

Team

QualityMM-EC´S ENGINEERIGN EC PROGRAM MANAGEMENT

Complete

Measure

In Progress

Analize

Stage

Analyze: validate root cause of defects by frequency and f(X)

Sep - Oct 2025

Improve

Nov -2025

Control

Project Scope

Eliminate oil leaks in CNC machining and injection molding areas.

Complete

Define

Team

MaintenanceQuality Molding Manufacturing

In progress

Measure

Oct-2025

Analize

Stage

Measure data to obtain Baseline

Oct-Nov 2025

Improve

Dec - 2025

Control

Project Scope

Optimize the Cpk of the EDM process to maximize quality.

Complete

Define

Team

QualityEDM APG MANUFACTURING

In Progress

Measure

Sep - Oc 2025

Analize

Stage

Measure: Validate electrodes in erosion machines to verify alignment.

Oct - 2025

Improve

Nov -2025

Control