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Higher Education Portfolio

Pipefitters Group 2

Created on November 19, 2024

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Ryan Britland IPS11 Observation report.

RQF Level 3 Pipefitting- IPS11 Dismantle assemblies, plant, equipment and systems

IPS11

Dismantle assemblies, plant, equipment and systems.

Job Context The task involved dismantling a 1" steam line, which required isolating the system, safely releasing residual pressure, and correctly handling and storing all components. This process emphasized safety, precision, and adherence to documented procedures. Key Aspects Observed 1. Safety and Risk Management Ryan completed a detailed risk assessment before starting the dismantling process, identifying potential hazards such as residual steam pressure and hot surfaces. Correct PPE was used, including heat-resistant gloves, safety glasses, and a hard hat. He ensured safe working practices were followed, such as standing clear of the pipe ends when loosening connections. 2. Preparation and Isolation Verified that the steam system was isolated and fully depressurized before beginning work. Inspected the line and adjacent equipment for signs of wear, leaks, or corrosion. Drained residual water from the steam line safely, avoiding spillage in the work area.

Steven Smith

IPS11

Dismantle assemblies, plant, equipment and systems.

Ryan demonstrated strong competency in dismantling a 1" steam line. His adherence to safety protocols, organized approach, and effective communication ensured the task was completed to a high standard. Ryan also identified and reported wear on specific components, showcasing his focus on quality and operational safety. Assessor Signature: Date: 19/11/24

Steven Smith

IPS11

Dismantle assemblies, plant, equipment and systems.

3. Tools and Techniques Selected appropriate tools, including spanners and pipe wrenches, to loosen connections without damaging threads or fittings. Followed a controlled sequence for dismantling, starting from the free end of the line and progressing toward fixed points. Used penetrating oil where necessary to safely loosen stubborn fasteners without applying excessive force. 4. Handling and Storage of Components Removed pipe sections carefully to avoid damage or unnecessary stress on adjacent components. Properly cleaned and inspected dismantled fittings, noting minor wear on threads of one union connection. Stored all components, including valves and fittings, in designated storage areas with clear labels for traceability. 5. Documentation and Reporting Maintained detailed records of the dismantling process, including observations of wear or defects on pipe threads and gaskets. Accurately updated isolation permits and work logs to ensure alignment with site procedures. Communicated findings to the supervisor and provided recommendations for replacing worn components. Behaviors Demonstrated Safety-Conscious: Maintained strict compliance with safety protocols throughout the task. Problem Solving: Effectively dealt with challenging fittings using appropriate techniques and tools. Attention to Detail: Carefully inspected and documented dismantled components for reuse or replacement. Communication: Provided clear updates to team members and supervisors on progress and findings.

Steven Smith