Higher Education Portfolio

RQF Level 3 Pipefitting- IPS11 Dismantle assemblies, plant, equipment and systems

Ryan BritlandObservation report.

Job ContextThe task involved dismantling a 1" steam line, which required isolating the system, safely releasing residual pressure, and correctly handling and storing all components. This process emphasized safety, precision, and adherence to documented procedures.Key Aspects Observed1. Safety and Risk ManagementRyan completed a detailed risk assessment before starting the dismantling process, identifying potential hazards such as residual steam pressure and hot surfaces.Correct PPE was used, including heat-resistant gloves, safety glasses, and a hard hat.He ensured safe working practices were followed, such as standing clear of the pipe ends when loosening connections.2. Preparation and IsolationVerified that the steam system was isolated and fully depressurized before beginning work.Inspected the line and adjacent equipment for signs of wear, leaks, or corrosion.Drained residual water from the steam line safely, avoiding spillage in the work area.

Dismantle assemblies, plant, equipment and systems.

IPS11

Steven Smith

Ryan demonstrated strong competency in dismantling a 1" steam line. His adherence to safety protocols, organized approach, and effective communication ensured the task was completed to a high standard. Ryan also identified and reported wear on specific components, showcasing his focus on quality and operational safety.Assessor Signature: Date: 19/11/24

Dismantle assemblies, plant, equipment and systems.

IPS11

Steven Smith

3. Tools and TechniquesSelected appropriate tools, including spanners and pipe wrenches, to loosen connections without damaging threads or fittings.Followed a controlled sequence for dismantling, starting from the free end of the line and progressing toward fixed points.Used penetrating oil where necessary to safely loosen stubborn fasteners without applying excessive force.4. Handling and Storage of ComponentsRemoved pipe sections carefully to avoid damage or unnecessary stress on adjacent components.Properly cleaned and inspected dismantled fittings, noting minor wear on threads of one union connection.Stored all components, including valves and fittings, in designated storage areas with clear labels for traceability.5. Documentation and ReportingMaintained detailed records of the dismantling process, including observations of wear or defects on pipe threads and gaskets.Accurately updated isolation permits and work logs to ensure alignment with site procedures.Communicated findings to the supervisor and provided recommendations for replacing worn components.Behaviors DemonstratedSafety-Conscious: Maintained strict compliance with safety protocols throughout the task.Problem Solving: Effectively dealt with challenging fittings using appropriate techniques and tools.Attention to Detail: Carefully inspected and documented dismantled components for reuse or replacement.Communication: Provided clear updates to team members and supervisors on progress and findings.

Dismantle assemblies, plant, equipment and systems.

IPS11

Steven Smith