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Pipefitters Group 2
Created on November 19, 2024
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Transcript
Josh Coleman
Unit IPS01
IPS01 Work safely, effectively, ethically and sustainably, managing risks and hazards.
JobS
annotated evidence
assessment plan/feedback/testimony
Tech test results
Referencing
Toolbox talk
Additional safety measures
Hazard IdentificationConducted a thorough assessment of the work area to identify potential hazards. Observed and addressed risks such as tripping hazards, electrical dangers, and confined spaces to ensure a safe working environment. Personal Protective Equipment (PPE) Equipped all necessary PPE, including safety glasses, gloves, and steel-toed boots, to protect against workplace hazards. Safe Work Practices Followed established safe work practices, such as adhering to lockout/tagout procedures, confined space entry protocols, and obtaining hot work permits where required. Process: Bolting the Spool Preparation Cleaned the spool thoroughly, ensuring it was free from debris and contamination. Inspected gaskets to confirm they were in good condition and checked bolts for correct size and thread pitch. Alignment Carefully aligned the spool with the pipe flanges using alignment tools to achieve precise positioning. Bolt Tightening Tightened bolts systematically using a cross-pattern technique to prevent the spool from becoming wedged or misaligned. Gradually increased the torque, using a calibrated torque wrench to meet specified requirements. Final Check Conducted a detailed inspection of the installation. Verified that the spool was securely in place and confirmed there were no leaks.
Job 2
Job 1-bolting a 3 inch carbon spool
Hazard IdentificationPerformed a detailed inspection of the work area to identify and mitigate potential hazards, including tripping risks, electrical hazards, and confined spaces. Personal Protective Equipment (PPE) Wore all appropriate PPE, including safety glasses, gloves, and steel-toed boots, to ensure personal safety during the task. Safe Work Practices Followed established workplace safety procedures, including lockout/tagout protocols, confined space entry guidelines, and hot work permits where applicable. Process: Gathering Materials 1-Inch Pipe: Verified the pipe was the correct length for the spool. Elbows: Selected the appropriate type and angle (e.g., 45° or 90°) based on the design specifications. Flanges: Chose the correct type and size of flanges for the application. Thread Sealant: Used a high-quality thread sealant to ensure leak-free joints. Pipe Threader: Prepared the necessary tools for cutting threads on the pipe and fittings. Pipe Wrench: Used the wrench to securely tighten fittings.
Job 2- creating a 1 inch screwed spool using elbows and flanges
Step-by-Step Assembly Cutting the Pipe Used a pipe cutter to cut the pipe to the specified length, ensuring a clean and square cut for precise assembly. Threading the Pipe and Fittings Used a pipe threader to create uniform threads on the pipe and required fittings. Applying Thread Sealant Applied a thin, even coat of thread sealant to the male threads on the pipe and fittings, ensuring proper sealing and leak prevention. Assembling the Spool Assembled the spool by screwing the elbows and flanges onto the pipe. Tightened the fittings securely with a pipe wrench, being cautious to avoid overtightening that could damage the threads. Leak Testing Conducted a thorough leak test by applying soapy water to the joints. Checked for bubbles and tightened fittings or reapplied thread sealant as necessary to achieve a secure, leak-free assembly.
Job 2- creating a 1 inch screwed spool using elbows and flanges
Tech Test
IPS01 Work safely, effectively, ethically and sustainably, managing risks and hazards.
Results
Assessment Overview This plan outlines the assessment strategy for Unit IPS01: Work safely, effectively, ethically and sustainably, managing risk and hazards, which applies to all pathways in the Engineering Construction Installing Plant and Systems qualification. Learning Outcome The candidate understands health and safety legislation, regulations, safe working practices, personal site safety responsibilities, risk and hazard management, productive working relationships, effective communication, quality management systems, ethical working, and environmental sustainability. Assessment Methods Practical Skills Assessment Technical Discussion Practical Skills Assessment Setting: AO approved premises (live workplace or approved testing/assessment centre) Duration: Minimum of two separate observations Equipment: Relevant tools, equipment, and safety gear Assessment Criteria: The candidate must demonstrate the ability to: Explain and comply with health and safety legislation, regulations, and safe working practices Identify and manage risks and hazards effectively Establish and maintain productive working relationships Demonstrate effective communication in the context of working as an installation crafts person Comply with quality management systems and specifications Demonstrate ethical working and contribute to environmental sustainability Assessor Responsibilities: Observe candidate performance Complete assessment records Provide feedback to the candidate
Next
assesment plan
Feedback
assesment plan
Technical Discussion Setting: AO approved premises Duration: Approximately 30-45 minutes Format: Recorded interview (audio or video) Focus Areas: Health and safety legislation, regulations, and safe working practices Risk and hazard management techniques Establishing and maintaining productive working relationships Effective communication methods and responsibilities Quality management systems and compliance Ethical working and environmental sustainability practices Assessor Responsibilities: Review candidate's portfolio of evidence before the discussion Ask probing questions to assess depth of understanding Complete a feedback summary report Signpost assessment criteria coverage in the recording/transcript Assessment Criteria Integration The assessment must also integrate criteria from Units IPS02, including: Interpret and follow documentation and procedures Prepare and reinstate the work area Successful Completion To pass the unit, the candidate must: Successfully demonstrate the required skills in at least two different contexts Show application of knowledge from Units IPS02 Exhibit critical thinking and problem-solving abilities related to safety, ethics, and sustainability Satisfactorily answer questions in the technical discussion Additional Assessment Requirements The assessment contexts must include the following (or equivalent as agreed with the AO): Demonstrating safe working practices in a live or simulated environment Managing risks and hazards in various scenarios Establishing and maintaining effective communication and working relationships Complying with quality management systems and ethical standards The assessor will compile all evidence to ensure the candidate has met all learning outcomes before recommending qualification awarding. By following this assessment plan, assessors can effectively evaluate a candidate's competence in working safely, effectively, ethically, and sustainably, managing risks and hazards, ensuring they meet the required standards for the Engineering Construction Installing Plant and Systems qualification.
Here I am putting a thread on a piece of 1" pipe.
This is me setting up a 3" weld neck flange on to a piece of pipe.
Annotated evidence
Pipe pepping
Social beings social
Digital beings digital
Continued
Referencing
Referencing
Referencing
Candidate Name: Josh Coleman Assessor Name: Steve Smith Unit: IPS01 - Work Safely, Effectively, Ethically, and Sustainably, Managing Risks and Hazards Josh Coleman has demonstrated a solid understanding of the key principles outlined in this unit. His practical performance reflects a high level of competence across all assessed skills and behaviors. Key observations include: Health and Safety Practices: Josh consistently worked safely, adhering to statutory guidelines and utilizing appropriate personal protective equipment (PPE). His hazard identification and risk management skills were applied effectively in the workplace, ensuring a safe environment for himself and his colleagues. Communication and Relationships: Josh maintained effective communication with peers, keeping them informed of work plans and any changes. He demonstrated professionalism when resolving minor disagreements, contributing to a cohesive team environment. Ethical and Environmental Practices: Josh applied ethical considerations in his work, treating others with fairness and respect. His awareness of environmental sustainability was evident through efficient use of resources and adherence to proper disposal protocols. Problem-Solving and Initiative: Josh showed initiative in resolving on-the-spot issues and highlighted those requiring escalation. His critical thinking skills allowed him to manage tasks effectively, demonstrating a thorough understanding of the unit requirements. While Josh has excelled in many areas, I recommend continued focus on documenting hazard management actions more thoroughly to enhance compliance records. Overall, Josh has met the expected standard for IPS01 with a commendable performance.
Testimony
Assessors feedback
Candidate Name: Josh Coleman Witness Name: Steve Smith Unit: IPS01 - Work Safely, Effectively, Ethically, and Sustainably, Managing Risks and Hazards As a direct observer of Josh Coleman’s work, I can testify to his capability in meeting the criteria for IPS01. During his practical assessments, Josh displayed the following: A proactive approach to safety by consistently identifying potential hazards and applying appropriate control measures. Adherence to site-specific procedures and quality management systems, ensuring work was completed safely and to a high standard. Collaboration and communication skills, which fostered a productive working environment. Ethical conduct and environmental awareness, reflected in his treatment of colleagues and careful resource management. Josh’s practical application of the unit requirements demonstrates his readiness to work independently as a safe and effective craftsman. His performance aligns well with the expectations of an installation craftsperson. Signed, Steve Smith Assessor/Tutor, NETA
Witness testimony
Toolbox talk
Additional Safety Measures Team Collaboration Partnered with a colleague to enhance safety and efficiency throughout the task. Clear Communication Maintained open communication with the team and sought guidance from supervisors when needed. Break Management Took scheduled breaks to remain alert and focused, ensuring task execution without compromise to safety or quality.