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RB02
Pipefitters Group 2
Created on November 5, 2024
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Transcript
Ryan Britland
Unit IPS02
Interpret and follow fabrication and installation documentation and procedures including prepare and reinstate the work area
JobS
annotated evidence/method statement
assessment plan/Feedback
Tech test Results
Referencing
Toolbox talk
First, I went over the documents that listed the steps for installing the valve, including safety procedures, equipment needs, and quality checks. After that, I checked the product worksheet to get details about the valve itself, like its size, material specs, and the manufacturer's instructions. To be sure about where to fit the valve and which way it flows, I reviewed the technical drawing, which showed the valve’s location in the piping system and the direction they wanted the handle to face. Then, to stay on the safe side, I checked the legislative requirements, which covered safety rules, environmental standards, and building codes that had to be followed during installation. I also reviewed the BS/EN standards, which gave specific guidelines for designing, making, and installing valves and piping systems. Once I’d gone through everything, I took a closer look at the documentation to make sure I understood the installation fully. Using the method statement, I followed the step-by-step instructions to keep the installation safe and efficient. I also double-checked the product worksheet to confirm that the valve I got was the right type and size. Then, I went ahead and fitted the valve, keeping all health and safety rules in mind. I checked the equipment manuals for any tools I’d be using to make sure I knew how to use them safely and correctly. I also looked over the installation plan and schedule to get a sense of the project timeline and my specific tasks, which helped me plan my work and coordinate with others on the job.
Job 1-Step-by-Step Installation and Compliance Process for a 2” Carbon Steel Valve.
After finishing the valve installation, I signed off on the necessary compliance documents to confirm that everything was done according to the relevant standards and regulations. These documents included: Inspection and test reports: to record the results of any checks or tests done on the valve or piping system. Quality assurance records: to document the quality control steps taken during installation. Project completion documents: to confirm that the job was finished on time and within budget. By following all these steps and meeting the required standards, I successfully installed the 2" carbon steel valve safely and accurately.
Job 1-Step-by-Step Installation and Compliance Process for a 2” Carbon Steel Valve.
Tech Test
IPS02 Interpret and follow fabrication and installation documentation and procedures including prepare and reinstate the work area.
Results
Assessment Plan for IPS02Assessor: Steve Smith Unit: IPS02 Unit Overview: IPS02 focuses on foundational skills and knowledge essential for pipework systems. The unit includes key competencies such as understanding pipe specifications, basic jointing techniques, use of tools and equipment, safety procedures, and basic installation practices. Assessment Methods: Observation: Direct observation of practical tasks. Questioning: Oral and written questions to assess theoretical understanding. Work Product: Review of completed work and related documentation. Witness Testimony: Testimonies from supervisors or colleagues. Self-Assessment: Learner’s reflection on their own performance.
Next
assesment plan
Assessors Feedback
assesment plan
Assessment Criteria: Understanding Pipe Specifications: Knowledge of different pipe materials and their applications. Ability to read and interpret pipe specifications and drawings. Basic Jointing Techniques: Demonstration of various jointing techniques (e.g., soldering, brazing, threading). Understanding of jointing principles and best practices. Use of Tools and Equipment: Proficiency in using hand tools and power tools specific to pipework. Maintenance and safe operation of tools and equipment. Safety Procedures: Adherence to health and safety regulations. Use of personal protective equipment (PPE). Identification and mitigation of potential hazards. Basic Installation Practices: Accurate measurement and cutting of pipes. Proper support and securing of pipe installations. Ensuring alignment and fit of pipework systems. Resources Needed: Pipe materials (various types) Jointing materials and tools (solder, flux, threading machine) Measuring tools (tape measure, calipers) Safety equipment (PPE, first aid kit) Documentation (specification sheets, safety manuals) Special Considerations: Ensure all safety procedures are strictly followed during practical assessments. Provide additional support or resources if the learner demonstrates a need for further development in any area. Feedback and Review: Immediate verbal feedback during practical assessments. Detailed written feedback following each assessment activity. Final review meeting to discuss overall performance, strengths, and areas for improvement.
Learner Name: Ryan Britland Assessor Name: Steve Smith Unit: IPS02 - Interpret and Follow Fabrication and Installation Documentation and Procedures Feedback Summary: Ryan has demonstrated a high level of competency in interpreting and following fabrication and installation documentation. Throughout the task, he carefully examined method statements, product worksheets, technical drawings, and safety requirements, ensuring each step adhered to the standards and specifications. His work showed excellent attention to detail, particularly in verifying documentation and checking alignment with BS/EN standards, which he executed with precision. He displayed a thorough understanding of installation schedules and adhered to timelines, coordinating efficiently with other team members on-site. Ryan also demonstrated strong documentation skills, completing all necessary compliance documents accurately and ensuring they reflected the completed work. He maintained safe working practices and used the correct tools and personal protective equipment throughout, carefully managing his workspace to minimize risks and ensure safety. Ryan has shown excellent initiative in independently preparing his workspace, confirming tool readiness, and following up with a complete reinstatement of the work area post-installation. His ability to manage handover procedures and accurately communicate any deviations or completed tasks demonstrates his readiness for independent work. Ryan’s documentation, communication, and technical understanding in this unit meet the required standards, marking full completion of IPS02.
Witness Testimony
assessors feedback
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06/02/23
Witness: Steve Burns Role: Supervisor Testimony: I observed Ryan during the installation of the 2" carbon steel valve, where he followed each installation step meticulously. Ryan verified the technical drawings and product specifications before proceeding, ensuring he was clear on the valve’s orientation, flow direction, and placement in the pipeline. His preparation included thorough checks on the validity of documentation, including the manufacturer's instructions and BS/EN standards, which he applied effectively throughout the task. He showed excellent situational awareness, maintained a safe work area, and used all required PPE. Ryan followed all safety protocols, including pre-task risk assessments and safe handling of tools, ensuring no steps were missed. Additionally, he provided clear communication to other team members, effectively managing coordination and handover procedures once the task was completed. Ryan's work is aligned with the expected quality standards for IPS02, demonstrating his readiness to undertake similar responsibilities independently. His adherence to safety protocols, documentation accuracy, and installation skills showcase his ability to meet industry standards. Peter Wood
Supplemetary feedback
Here I’m fitting the 2” carbon steel valve into the pipeline, making sure it’s aligned properly and the flow direction matches the plan. I’ve double-checked the handle orientation and am following all the safety guidelines. Using the right tools and PPE, I’m securing the valve and getting it ready for the quality check to make sure everything’s up to standard.
Method Statement