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RB 01
Pipefitters Group 2
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Transcript
Ryan Britland
Unit IPS01
IPS01 Work safely, effectively, ethically and sustainably, managing risks and hazards.
JobS
annotated evidence/method statement
assessment plan/feedback/testimony
Tech test results/feedback report
Referencing
Toolbox talk/method statement
Job 1: Installation of a High-Pressure Piping System In this task, I installed a high-pressure piping system in a manufacturing facility. Before starting, I reviewed all safety protocols, including the company’s health and safety guidelines, relevant risk assessments, and the necessary permits to work. I also verified that I had all necessary personal protective equipment (PPE) and ensured the work area was secure and accessible only to authorized personnel. Upon starting, I assessed the workspace for potential hazards, particularly noting any chemical exposure risks and obstructions. I communicated the potential hazards to team members and ensured hazard controls were in place, such as barriers and warning signs around the work area. I handled and positioned all components precisely following the engineering drawings, observing the strict tolerances required for the system’s safe operation. Throughout the installation, I adhered to proper lifting techniques and used approved tools to minimize any physical strain or risk of injury. After completing the assembly, I conducted a final inspection, confirming all connections met quality standards and recorded all necessary documentation, ensuring compliance with the quality assurance procedures. I left the work area clean and reinstated it for the next shift, contributing to a safe and efficient environment.
Job 2
Job 1: Installation of a High-Pressure Piping System
Job 2: Routine Maintenance on Cooling Water Pipes In this maintenance task, I was responsible for inspecting and replacing sections of cooling water pipes that showed signs of corrosion. First, I conducted a point-of-work risk assessment to identify any hazards specific to the maintenance location, including possible slips due to wet surfaces and electrical hazards from nearby equipment. After obtaining the necessary permit to work, I set up barriers around the area and wore PPE as required by site regulations. Using the appropriate tools, I carefully removed the damaged pipe sections, ensuring that no additional stress was applied to surrounding joints. I marked the new pipe sections precisely, following the isometric drawings and specifications. Throughout the task, I kept team members updated on progress and safety protocols, maintaining open lines of communication. Once the replacements were complete, I conducted a thorough inspection and verified that all connections were secure. I then filled out the documentation to report on the completed work and confirmed with my supervisor that the site was ready for operational testing. The work area was cleaned and organized, leaving it in a safe condition for future use. This task reinforced the importance of following safety procedures and quality standards to ensure reliable and safe system performance.
Job 2: Routine Maintenance on Cooling Water Pipes
Preparation and Planning: "I started by doing a Point-of-Work Risk Assessment (POWRA) to spot any hazards, like tools left in the wrong place or trip hazards around the work area. I also checked my PPE—gloves, safety glasses, and boots—to make sure everything was good to go. After inspecting my tools to make sure they were safe, I put together a step-by-step plan for the installation. I shared this during a toolbox talk with the group, explained how we’d approach the task, and answered any questions to make sure we were all on the same page." Installation Execution: "When it came to the installation, I followed the isometric drawings closely, making sure the pipes were aligned and the dimensions matched what was required. During the task, I noticed one section of the pipe wasn’t lining up properly. I suggested a small adjustment to fix it, got it checked off by the instructor, and made sure everyone else knew about the change. I also tried to reuse any leftover material wherever I could and disposed of waste properly to keep things tidy and sustainable." Inspection and Quality Assurance: "Once the pipes were installed, I used a checklist to go through and inspect the system. I found a small leak in one of the flange connections during the pressure test. To fix it, I tightened the connection and retested it to make sure the leak was gone. I recorded everything in the quality assurance log so there was a clear record of what I’d done and the steps I’d taken to fix the issue." Reporting and Handover: "After finishing the task, I wrote up a report with all the key details, like the risk assessment, inspection results, and how I thought the job went overall. I shared this during a handover discussion with the instructor, where I explained what had been done, what went well, and where improvements could be made. This helped the next team prepare for their part of the process." Reflection on Ethics and Environmental Impact: "In the debrief, I talked about how I’d focused on minimizing waste and making sure everything was done safely and neatly. I also reflected on the responsibility we have as pipefitters to make sure the systems we install are reliable and safe because mistakes could cause real problems for people in the future."
Classroom Task
Tech Test
IPS01 Work safely, effectively, ethically and sustainably, managing risks and hazards.
Results
Assessment Overview This plan outlines the assessment strategy for Unit IPS01: Work safely, effectively, ethically and sustainably, managing risk and hazards, which applies to all pathways in the Engineering Construction Installing Plant and Systems qualification. Learning Outcome The candidate understands health and safety legislation, regulations, safe working practices, personal site safety responsibilities, risk and hazard management, productive working relationships, effective communication, quality management systems, ethical working, and environmental sustainability. Assessment Methods Practical Skills Assessment Technical Discussion Practical Skills Assessment Setting: AO approved premises (live workplace or approved testing/assessment centre) Duration: Minimum of two separate observations Equipment: Relevant tools, equipment, and safety gear Assessment Criteria: The candidate must demonstrate the ability to: Explain and comply with health and safety legislation, regulations, and safe working practices Identify and manage risks and hazards effectively Establish and maintain productive working relationships Demonstrate effective communication in the context of working as an installation crafts person Comply with quality management systems and specifications Demonstrate ethical working and contribute to environmental sustainability Assessor Responsibilities: Observe candidate performance Complete assessment records Provide feedback to the candidate
Next
assesment plan
Feedback
assesment plan
Technical Discussion Setting: AO approved premises Duration: Approximately 30-45 minutes Format: Recorded interview (audio or video) Focus Areas: Health and safety legislation, regulations, and safe working practices Risk and hazard management techniques Establishing and maintaining productive working relationships Effective communication methods and responsibilities Quality management systems and compliance Ethical working and environmental sustainability practices Assessor Responsibilities: Review candidate's portfolio of evidence before the discussion Ask probing questions to assess depth of understanding Complete a feedback summary report Signpost assessment criteria coverage in the recording/transcript Assessment Criteria Integration The assessment must also integrate criteria from Units IPS02, including: Interpret and follow documentation and procedures Prepare and reinstate the work area Successful Completion To pass the unit, the candidate must: Successfully demonstrate the required skills in at least two different contexts Show application of knowledge from Units IPS02 Exhibit critical thinking and problem-solving abilities related to safety, ethics, and sustainability Satisfactorily answer questions in the technical discussion Additional Assessment Requirements The assessment contexts must include the following (or equivalent as agreed with the AO): Demonstrating safe working practices in a live or simulated environment Managing risks and hazards in various scenarios Establishing and maintaining effective communication and working relationships Complying with quality management systems and ethical standards The assessor will compile all evidence to ensure the candidate has met all learning outcomes before recommending qualification awarding. By following this assessment plan, assessors can effectively evaluate a candidate's competence in working safely, effectively, ethically, and sustainably, managing risks and hazards, ensuring they meet the required standards for the Engineering Construction Installing Plant and Systems qualification.
This is me fitting the 2” carbon steel valve into the high-pressure steam pipeline, ensuring it’s properly aligned and that the flow direction matches the planned specifications. I’ve double-checked the handle orientation and am strictly following all safety guidelines. Using the appropriate tools and PPE, I’m securing the valve and preparing it for the quality inspection to confirm that everything meets the required standards.
Method Statement
Annotated evidence
Continued
Referencing
Feedback by Steve Smith (Pipefitting Instructor) Feedback Summary: Ryan Britland has demonstrated a strong commitment to health and safety protocols, consistently utilizing appropriate PPE and effectively identifying potential hazards. He maintained effective communication with the team, keeping everyone informed and updated on safety procedures. Overall, the quality of Ryan's work meets the necessary standards, though previously there were minor areas identified for improvement in inspection thoroughness and resource management. However, his engagement with the toolbox talk shows clear understanding and application in these areas. Areas for Improvement (Previously Identified and Now Addressed): Risk Management: Ryan has shown improvement in risk mitigation strategies and now demonstrates a proactive approach to managing workplace hazards. Quality Focus: Ryan has strengthened his documentation practices, ensuring all processes are well-documented and inspected with greater attention to detail. Environmental Awareness: Ryan has made strides in his approach to resource management, taking steps to minimize environmental impact as discussed in the toolbox talk.
Testimony
Assessors feedback
15/12/22
Witness Testimony by Steve Burns I observed Ryan Britland during the installation of a high-pressure piping system and routine maintenance tasks. Throughout these activities, Ryan consistently upheld high safety standards, communicated effectively with team members, and maintained an organized workspace. His participation in the toolbox talk demonstrated a strong understanding of sustainable practices and risk management, further supporting his overall competency. Ryan's quality focus and commitment to environmental sustainability have shown significant improvement, and he continues to develop his proactive problem-solving abilities. His adherence to safety and ethical practices is exemplary, reinforcing his readiness for qualification completion. Witness Signature: