APRILIA D.C.
Enea Galbiati
Created on October 19, 2024
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Transcript
START TOUR
Welcome to ApriliaDistribution Center
8k square meters (6k with HVAC 2° - 30°) 3 temperature rooms (15°- 25° C°) FTE (70% men & 30% female)Certifications ISO 14001 ISO 13485 JRC: SCORE CLeased since 198855k active SKUs: all MedTech products (no Visio&Amo)
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+ info
40% qty scrapped is related to pullback activity
35% value scrapped is related to pullback activity
#10k orders/year; 310k qty/year
15M$ physically scrap/year (1.2M$/month)
Products that are no longer salable because they are damaged, expired and/or obsolete
Return Area
Data Storage
Inventory value 40 million
Stock of approximately 260K eah (November closing date)
#54K Active SKUs (salable)
Data Storage
Inventory value 40 million
Stock of approximately 260K eah (November closing date)
#54K Active SKUs (salable)
13K set shipped/year (60/day)
2.4K number of instruments and non sterile implants
5 washing machines for decontamination
OKL Non Sterile AreaDecontamination
Average lead time up to 3 days
90% of procedural kits are make-to-order
4.5K procedural kits/year (20-30 per day)
60 customized procedures
Surgery Products assembled, based on tenders or similar agreements with one or more customers to perform a surgery
Procedural Kit
20K QTY stored (9% total stock)
#500 tsp products (1% #saleable product)
Temperature monitoring throughVaisala probes (every 5 min.) and backup dataloggers
Temperature Control Room
3 rooms that ensure a temperature between 15°-25°C
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Data Storage
Inventory value 40 million
Stock of approximately 260K eah (November closing date)
#54K Active SKUs (salable)
370k lines per year (1.5k per day)
2.2M box/year (9k/day)
36 pallet/day
Receiving Area
D2S service level agreement 24 hour (>= 95% within 15 hrs)
Shipping Area
15% related to CSS
24% related to OE
61% related to DPS
270K qty returned/year (1.2K/day):
4% related to OE
48% related to CSS
48% related to DePuy
10K return orders/year (40/day):
16K set shipped/year (70/day)
2.2K number of sterile implants modules
OKL Sterile Area
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Data Storage
Inventory value 40 million
Stock of approximately 260K eah (November closing date)
#54K Active SKUs (salable)
Carriers Area
Average lead time 1,2 days
94% shipments managed by National carrier, 6% by regional
0.7% Premium +
T6.8% Premium
92.5% standard
Transport4 type (% on # orders)
No POD 1.1%
Transport 0.5%
Distribution 0.1%
E2E OTIF 78%
Carriers consolidate orders by shipments and invoices
Sample Area
21K samples/year:
4K for tender requirement
17K for sales order
21K samples/year:
Data Storage
Inventory value 40 million
Stock of approximately 260K eah (November closing date)
# 54K SKUs attive (salable)
40% qty scrapped is related to pullback activity
35% value scrapped is related to pullback activity
#10k orders/year; 310k qty/year
15M$ physically scrap/year (1.2M$/month)
Products that are no longer salable because they are damaged, expired and/or obsolete
QA Cage
J&J MedTechCare4TodaySmart Tracking
1.2M box/year (5k/day)
12K orders/year (50/day)
80 customers (104 ship to)
3 dedicated picking stations and 2 packing stations
Dedicated manual picking & packing processes
Data Storage
Inventory value 40 million
Stock of approximately 260K eah (November closing date)
#54K Active SKUs (salable)
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13K set shipped per year(60/day)
2.4K non-sterile sets:
16K set shipped per year (70/day)
2.2K sterile sets:
Data Storage
13K set shipped per year(60/day)
2.4K non-sterile sets:
16K set shipped per year (70/day)
2.2K sterile sets:
Data Storage
13K set shipped per year(60/day)
2.4K non-sterile sets:
16K set shipped per year (70/day)
2.2K sterile sets: