APRILIA D.C.
Enea Galbiati
Created on October 19, 2024
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Transcript
START TOUR
Welcome to ApriliaDistribution Center
55k active SKUs: all MedTech products (no Visio&Amo)
Leased since 1988
JRC: SCORE C
ISO 13485
ISO 14001
Certifications
FTE (70% men & 30% female)
3 temperature rooms (15°- 25° C°)
8k square meters (6k with HVAC 2° - 30°)
55k active SKUs: all MedTech products (no Visio&Amo)
Leased since 1988
JRC: SCORE C
ISO 13485
ISO 14001
Certifications
FTE (70% men & 30% female)
3 temperature rooms (15°- 25° C°)
8k square meters (6k with HVAC 2° - 30°)
Welcome to ApriliaDistribution Center
55k active SKUs: all MedTech products (no Visio&Amo)
Leased since 1988
JRC: SCORE C
ISO 13485
ISO 14001
Certifications
FTE (70% men & 30% female)
3 temperature rooms (15°- 25° C°)
8k square meters (6k with HVAC 2° - 30°)
13k set shipped/year(60/day)
2.4k non-sterile sets:
16k set shipped/year (70/day)
2.2k sterile sets:
Data Storage
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
13k set shipped/year(60/day)
2.4k non-sterile sets:
16k set shipped/year (70/day)
2.2k sterile sets:
Data Storage
20k QTY stored (1% total stock)
#500 TSP PRODUCTS (1% #saleable product)
Temperature monitoring throughVaisala probes (every 5 min.) and backup dataloggers
Temperature Control Room
3 rooms that ensure a temperature between 15°-25°C
370k lines per year (1.5k per day)
2.2M box/year (9k/day)
36 pallet/day
Receiving Area
D2S service level agreement 24 hour ( 95% within 15 hrs)
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
13k set shipped/year(60/day)
2.4k non-sterile sets:
16k set shipped/year (70/day)
2.2k sterile sets:
Data Storage
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
20k QTY stored (1% total stock)
#500 TSP PRODUCTS (1% #saleable product)
Temperature monitoring throughVaisala probes (every 5 min.) and backup dataloggers
Temperature Control Room
3 rooms that ensure a temperature between 15°-25°C
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
J&J MedTechCare4TodaySmart Tracking
1.2M box/year (5k/day)
12k orders/year (50/day)
80 customers (104 ship to)
3 dedicated picking stations and 2 packing stations
Dedicated manual picking & packing processes
J&J MedTechCare4TodaySmart Tracking
1.2M box/year (5k/day)
12k orders/year (50/day)
80 customers (104 ship to)
3 dedicated picking stations and 2 packing stations
Dedicated manual picking & packing processes
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
16K set shipped/year (70/day)
2.2K number of sterile implants modules
OKL Sterile Area
40% qty scrapped is related to pullback activity
35% value scrapped is related to pullback activity
#10k orders/year; 310k qty/year
15M$ physically scrap/year (1.2M$/month)
Products that are no longer salable because they are damaged, expired and/or obsolete
QA Cage
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
Average lead time up to 3 days
90% of procedural kits are make-to-order
4.5k procedural kits/year (20-30 per day)
60 customized procedures
Surgery Products assembled, based on tenders or similar agreements with one or more customers to perform a surgery
Procedural Kit
13k set shipped/year (60/day)
2.4k number of instruments and non sterile implants
5 washing machines for decontamination
OKL Non Sterile AreaDecontamination
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
13K set shipped/year (60/day)
2.4K number of instruments and non sterile implants
5 washing machines for decontamination
OKL Non Sterile AreaDecontamination
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do.
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
13k set shipped/year(60/day)
2.4k non-sterile sets:
16k set shipped/year (70/day)
2.2k sterile sets:
Data Storage
Carriers Area
Average lead time 1,2 days
94% shipments managed by National carrier, 6% by regional
0.7% Premium +
6.8% Premium
92.5% standard
Transport type (% on # orders)
No POD 1.1%
Transport 0.5%
Distribution 0.1%
E2E OTIF 78%
Carriers consolidate orders by shipments and invoices
20k QTY stored (1% total stock)
#500 TSP PRODUCTS (1% #saleable product)
Temperature monitoring throughVaisala probes (every 5 min.) and backup dataloggers
Temperature Control Room
3 rooms that ensure a temperature between 15°-25°C
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
40% qty scrapped is related to pullback activity
35% value scrapped is related to pullback activity
#10k orders/year; 310k qty/year
15M$ physically scrap/year (1.2M$/month)
Products that are no longer salable because they are damaged, expired and/or obsolete
QA Cage
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
13k set shipped/year(60/day)
2.4k non-sterile sets:
16k set shipped/year (70/day)
2.2k sterile sets:
Data Storage
7 box/picking list
3 line/picking list(on average 2 pcs/line)
Avg 1.5 split shipment
Shipping Area
1.2M lines/year (5k/day)
2.3M box/year (9k/day)
350k shipments/year (1.5k picking list/day)
16K set shipped/year (70/day)
2.2K number of sterile implants modules
OKL Sterile Area
13K set shipped/year (60/day)
2.4K number of instruments and non sterile implants
5 washing machines for decontamination
OKL Non Sterile AreaDecontamination
13k set shipped/year(60/day)
2.4k non-sterile sets:
16k set shipped/year (70/day)
2.2k sterile sets:
Data Storage
13k set shipped/year (60/day)
2.4k number of instruments and non sterile implants
5 washing machines for decontamination
OKL Non Sterile AreaDecontamination
370k lines per year (1.5k per day)
2.2M box/year (9k/day)
36 pallet/day
Receiving Area
D2S service level agreement 24 hour ( 95% within 15 hrs)
Sample Area
20% shipped in each
80% shipped in box
RSC process for MDR products
Tenders: 4k units (19%)
Sales: 17k units (81%)
21k samples/year:
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
Return Area
15% related to CSS
24% related to OE
61% related to DPS
270k qty returned/year (1.2K/day):
4% related to OE
48% related to CSS
48% related to DePuy
10k return orders/year (40/day):
Carriers Area
Average lead time 1,2 days
94% shipments managed by National carrier, 6% by regional
0.7% Premium +
6.8% Premium
92.5% standard
Transport type (% on # orders)
No POD 1.1%
Transport 0.5%
Distribution 0.1%
E2E OTIF 78%
Carriers consolidate orders by shipments and invoices
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do.
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
7 box/picking list
3 line/picking list(on average 2 pcs/line)
Avg 1.5 split shipment
Shipping Area
1.2M lines/year (5k/day)
2.3M box/year (9k/day)
350k shipments/year (1.5k picking list/day)
Return Area
15% related to CSS
24% related to OE
61% related to DPS
270k qty returned/year (1.2K/day):
4% related to OE
48% related to CSS
48% related to DePuy
10k return orders/year (40/day):
Sample Area
20% shipped in each
80% shipped in box
RSC process for MDR products
Tenders: 4k units (19%)
Sales: 17k units (81%)
21k samples/year:
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
Average lead time up to 3 days
90% of procedural kits are make-to-order
4.5k procedural kits/year (20-30 per day)
60 customized procedures
Surgery Products assembled, based on tenders or similar agreements with one or more customers to perform a surgery
Procedural Kit
20k QTY stored (1% total stock)
#500 TSP PRODUCTS (1% #saleable product)
Temperature monitoring throughVaisala probes (every 5 min.) and backup dataloggers
Temperature Control Room
3 rooms that ensure a temperature between 15°-25°C
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
Inventory value 40 million
Average 230k box(November closing date)
# 54k SKUs attive (saleable)
Data Storage
Data Storage
-29% CO2 due to Multichannel TPT
Recycle packaging material from Inbound by Selzach and Courcelles and from the returns of our customers.
5% di CO2 due to Shipments consolidation
20k$ saving/year
150 tons on paper/year
100% Cardboard Material Recycled reusing the carton for new packaging