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Chapter 2 Sod Cutter Interactive - FINAL

Suzanne O'Connell

Created on October 10, 2024

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Transcript

Turfcare Equipment

Sod Cutter Contract Assembly
  • Unit fully assembled in house.
  • Supplier assisted inventory management.
  • Finish painted in house, wet spray, and partner assisted powdercoat.
  • Decals, Labels and Crated complete for shipment to distribution.
Pitman Arm
  • Purchased aluminum sand casting.
  • Machined and sub assembled in house.
  • Tightest machining tolerance ID Bore +/- .0005.
Wheels
  • Purchased grey iron sand casting
  • Machined (Turned), broached, urethane molded tread (80 durometer)
  • Painted complete in house.
  • Tightest machining tolerance +/- .001.
Gearcase / Transmission
  • Purchased grey iron, heavily cored, sand casting.
  • Machined, sub assembled and tested in house.
  • Tightest tolerance +/- .0005.

View Subcomponent Breakdown

Wheel Shaft Assembly

  • Shaft turned (robot tended) in house
  • Assembled with sprocket weldment complete in house
  • Bearings purchased by supplier/partner
  • Tightest tolerance +/- .0005

Shaft, Sprocket and Gear Assembly

  • Shaft turned (robot tended) In house.
  • Purchased press fit powdered metal sprocket and gray cast iron spur gear.
  • Sprocket purchased complete.
  • Purchased spur gear blank turned (robot tended) and teeth milled in house.
  • Keyway broached in house.
  • Tightest tolerance .001” total.

Pulley Assembly

  • Grey cast iron pulley purchased complete from supplier/partner.
  • Cast iron bearing housing. Blank purchased from supplier/partner and machined in house.
  • Powdered metal sprocket purchased complete from supplier/partner.
  • Shaft turned (robot tended) in house.
  • Splines cut and heat treated by outside partners.
  • Tightest machined tolerance +/- .0005.

Sprocket & Clutch

  • Sprocket turned (robot tended) and machined in house.
  • Teeth hobbed and heat treated by suppler/partners.
  • Tightest tolerance .001” total.
  • Clutch turned and machined in house.
  • ID Spline broached by supplier partner.
  • Heat treated by supplier/partner.
  • Tightest tolerance .003” total.

Shaft & Sprocket Assembly

  • Shaft turned in-house.
  • Splines cut by supplier/partner.
  • Bearings purchased by supplier/partner.
  • Sprocket blank turned (robot tended) in house.
  • Teeth hobbed and heat treated by supplier/partners.
  • Snap ring purchased by supplier/partner.

Cast Iron Bearing Housing

  • Blank purchased from supplier/partner and machined (robot tended) in house.
  • Tightest tolerance +/- .0005

Eccentrics

  • Turned (robot tended) and machined in-house.
  • Sub assembled with bushing purchased by supplier/partner.
  • Tightest tolerance .001” total.

Cast Iron Bearing Housing

  • Blank purchased from supplier/partner and machined (robot tended) in house.
  • Tightest tolerance +/- .0005

Shaft, Clutch Sprocket & Gear Assembly

  • Shaft turned (robot tended) In-house. Tightest tolerance .0005” total.
  • Clutch Sprocket turned (robot tended) and machined in
  • house. Heat treated by outside partner. Hard turned ID to .0005” total tolerance.
  • Grey cast iron spur gear. Gear blank purchased by outside partner. Blank turned (robot tended) and teeth milled in house. Keyway broached in house. Tightest tolerance .001” total.