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Inspekt Details
Roberto Fonte
Created on October 6, 2024
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by Valco Melton
Coat & Weight Inspekt
For the Coating & Converting Industries
Quality Inspection & Process Management Solutions
Inspekt Solutions
View Inspekt
Coat Inspekt
Connect Inspekt
Track Inspekt
Weight Inspekt
Quality control for Coating applications.
See more AKura technologies
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Module
Weight Inspekt
Measure the adhesive coat weight inline, independently from the substrate thickness. No need to stop/restart the line for sample measurement. Avoid downtime and product loss associated with production restarts.
Inline Grammage Control
Close-loop: Inspection & Application
When working with Akura application technologies: Control the average grammage of each hydraulic zone in close-loop with the gear pumps. When Weight Inspekt detects a deviation in one of the hydraulic zones, it automatically adjusts the adhesive flow.
Generate an adhesive distribution map. Generates a reel map with waste areas.
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Module
Weight Inspekt
Full process reporting
Gain an overview of the complete process:
Fig 1 - Adhesive distribution map.
Flexibility to add multiple cameras based on line width and resolution needs, with multiple lighting setups, adapting to different inspection requirements and lighting conditions
Modular System
Cameras are synchronized with the line speed using an encoder, ensuring accurate and consistent images, even at high speeds.
Linear LED modules (focused, diffused, etc) that can be adapted for different applications: transparent, opaque, and metallic surfaces.
Lighting
Cameras System
Hardware Configuration
High-precision linear cameras for image capture
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Module
Coat Inspekt
Hardware Configuration
Process Integration: Digital inputs and outputs for process integration. There is an option to provide information via Profinet Slave, Ethercat Slave, ModbusTCP/IP.
UPS –(Battery backup) essential to ensure operational continuity, protect electronic equipment and maintain the integrity of data and systems in case of power interruptions and other anomalies in power supply.
Traffic Light and Horn: Visual and audible alarms for signaling critical issues.
NAS: Standard configuration (4 x 18 TB in Raid 5) allows storing the full history of 50000 rolls of 1.6 m width by 2000 m length.
Vision system processor & server.
Operator: Compact station with PC, 24-inch touchscreen monitor, keyboard and mouse.
Control Station
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Module
Coat Inspekt
Access to images captured by the cameras.
Web edge setup.
Real-time viewing with defect location information in X, Y, size, and type of defect through Artificial Intelligence.
Real Time View
Software Inspekt
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Module
Coat Inspekt
Software Inspekt
Export/review production in video mode.
Export images of the defects.
Reel map view: Automatic generation of waste zones according to the quality department criteria (type of defect, density, distance between defects).
Report View
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Module
Coat Inspekt
Module
Operatoration error free, autoload recipe.
Parameterization of quality criteria according to quality parameters (type of defect, dimension, density).
Recipe management based on product or product type according to customer process.
Recipe Management
Software Inspekt
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Coat Inspekt
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Management and notification of anomalies via email (if the system is connected to the internet).
Parameterization and definition of light and acoustic signaling.
Trigger for external defect marker (ink system or label application).
Management functions for input and output signals.
Process Integration & alarm parameters
Software Inspekt
Module
Coat Inspekt
Rewinding management for quick identification of defective areas, in the slitting process and/or defect recovery. Digital report synchronized with the rewinding process.
Internal and external organizational communication tool through web server, access to reports and defect images.
Software Connect Inspekt
Module
Connect Inspekt
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Record information about the product batches:
Module
Track Inspekt
Product traceability
Automatic recording of production variables (temperature, pressure...).Recording information of raw material batches. Recording information coating line components, such as shims or coating nozzles.
Fig 1 - Automatic recording of production variables
Fig 1 - Raw materials .
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From the management perspective, the tool allows for easy and quick access through a browser: