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IPI Product Explorer HD

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Created on September 20, 2024

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Product Explorer

Explore IPI's extensive product portfolio, including state-of-the-art filling machines, complete packaging lines, and a diverse range of packaging shapes and volumes
Start

option here to go on Fullscreen

Home

Explore Packaging Line in production, Packaging & Opening Portfolio

NSA internal view
Aseptic Line
Processing
Opening systems
Multilayer Material
Packaging Portfolio

IPI Certifications

aseptic line in production

easy to use and low investment solution

in the heart of the process

UHT processing

UHT processing

Wide Packaging Portfolio

System Packaging

3 different Aseptic Packaging systems

FX

ECLIPSE

NSA

Package Finder

FX

Eclipse

NSA

FX System Portfolio

200ml Slim
1000ml Slim
1000ml Square
375ml Slim

Package Finder

Eclipse

FX

NSA

view combination with Opening / PLH

Eclipse System Portfolio

Cap offering on Eclipse Pack

250ml Standard
200ml Standard
125ml Slim
200ml Mid
200ml Slim
1000ml Standard
1000ml Square
500ml Square
1000ml Slim

Package Finder

Eclipse

FX

NSA

NSA System Portfolio

125ml Slim
110ml Slim
200ml Standard
180ml Slim
200ml Caliz
1000ml Standard
200ml Slim
330ml Superslim
330ml Caliz
250ml Caliz
250ml Standard

go to Medium & Family size

Package Finder

Eclipse

FX

NSA

NSA System Portfolio

500ml Standard
375ml Slim
500ml Caliz
500ml Slim
750ml Superslim
1000ml Square
1000ml Standard
1000ml Caliz
1000ml Slim

go to Portion size

Opening system

Twist

Straw

Tethered

Twist Opening

Twist 2+ Capsallows best-in-class opening, closing and resealing of the carton: just screw off the cap to open, then twist and tighten it to reclose. The ideal solution for all your aseptic carton packages, from portion to family packs!

Tethered EC23

Tethered EC26

Twist 2+ O-Flange

Twist 2+ D-Flange

Tethered Caps In accordance with the European Union's Single Use Plastic (SUP) Directive, beverage producers, retailers based in the EU and importers into the EU are required to implement tethered caps and lids.

top view

available also in BIO version

Tethered EC26

available also in BIO version

how to easy open

  • Quick, intuitive and effortless opening & closing system
  • Tamper evident ring for product safety
  • Perfectly sealed after closure
  • High grip for ergonomic on opening and closing
  • Opening and closing similar to the most common twist caps on the market (friendly opening for consumer)
  • ONE solution to cover all current packages portfolio (FROM 200ML TO 1000ML)

Multilayer Material

Internal PE layer: product contact surface

Adhesive resin: adhesion between aluminum and product contact surface layers

Aluminum film: light, gas and contamination barrier

Polyethylene: lamination layer between alu film and carton material

Carton: package structure for strength and stability

Printing

External PE layer: protection against humidity and external contamination

Our multilayer structure is designed to guarantee a protective barrier for the filled products and the structural integrity of the package. Aseptic cartons retain the nutritional values, quality and taste of the products with no need of refrigerate.

Certifications

We ensure high-quality standards daily, with a diverse product portfolio and evolving technologies to meet customer and market demands, as reflected in our many certification

EC23 tethered cap for 1000slim package

EC26 tethered cap for 1000square and 500square package

LONGITUDINAL SEALING

The sterile paper is longitudinally sealed through inductive heating. It is sealed along the vertical open edge to form a tube for productThe paper is folded in half long the central score.

FILLING

The filling section consists of two stainless steel pipes. The shorter one provides positive pressure of sterilized air in the chamber, thus maintaining sterility during the filling operation. The longer pipe is used to deliver the product into the tube.

TRANSVERSE SEALING & CUTTING

Once the product is placed, the edge of the tube is transversely sealed through inductive heating. A pouch-shaped package is formed and then is cut off.

FOLDING TOWER

The paper is folded into a tent shaped configuration while web sterility is maintained by pre-sterilized air and the residual hydrogen peroxide is removed. The sterilized air is produced by heating air to a temperature up to 140°C, plus using an HEPA filter.

INFEED & LONGITUDINAL SCORING

The paper roll is fed directly into the machine and unwinds through longitudinal scoring.

PACKAGE FORMING STATION OF NSA EVO

FORMING

Each individual package is dropped into the pocket conveyor. The forming arch presses down the tabs on the bottom edge of the pouch to form one long side of the package. The formers form the top and the bottom of the pouch into a final brick shape. The tabs are then heat-sealed and folded. The final brick package is ready.

CROWN SECTION & TRANSVERSE SCORING

The paper is folded in half long the central score. The open edge of the paper travels inside the sterile air manifold where a constant pressure of sterile air is maintained. The folded paper is transversely scored.

STERILISATION

The paper goes through a hydrogen peroxide application where the food contact surface is wetted with the sterilization solution. The paper then travels to stainless steel drum heated at 80°C, for 7 to 9 seconds. The food contact surface of the paper is commercially sterile.