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Transcript

Criteria

Referencing

Tech tests and discussion

assessment plan/Feedback

annotated evidence

JobS

Interpret and follow fabrication and installation documentation and procedures including prepare and reinstate the work area

Unit IPS02

Job 1

Job 2

Job 1: Pipe Assembly for Expansion LoopI interpreted the technical information provided in the engineering drawings for the expansion loop installation. I accurately identified all relevant symbols and notations, ensuring I understood the requirements for pipe sizing, bend radii, and anchor point locations. I followed the company's procedures for pipefitting, applying best practices for thermal expansion calculations and stress analysis. Before starting, I prepared the work area, arranging all necessary tools and implementing safety barriers appropriate for high-temperature work. I handled the specialised expansion joint materials carefully, using proper lifting techniques for long pipe sections. I used pipe benders and measurement tools to create the precise curves needed for the expansion loop. After completing the installation, I cleaned the area thoroughly and properly disposed of waste materials, paying special attention to any insulation debris. I completed the job card, recording material usage, expansion loop dimensions, and installation time accurately.

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Job 2

Job 3

Job 2: Valve Installation in Chemical Plant For this job, I interpreted complex P&ID diagrams to understand the valve placement within the chemical processing system. I followed strict company procedures for working with hazardous materials. I prepared the work area meticulously, ensuring all safety equipment was in place. I handled the specialized valves with care, using appropriate protective gear. I demonstrated proficiency with torque wrenches and flange spreading tools during installation. After the job, I conducted a thorough clean-up, paying special attention to chemical residue disposal. I completed detailed safety reports along with the standard job documentation.

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Job 3

Job 4

Job 3: Piping System Modification in Power PlantI interpreted isometric drawings for this piping system modification job. I followed the plant's specific procedures for working in high-temperature areas. I prepared the work area with heat-resistant barriers and cooling equipment. I handled high-grade alloy pipes, using specialized cutting and fitting tools. I demonstrated skill in pipe bending and welding preparation. After completing the modifications, I reinstated the work area, ensuring all heat protection measures were properly removed. I filled out comprehensive system modification reports along with standard job cards.

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Job 4

Summary

Job 4: Fabrication and Installation of Stainless Steel Piping for Food Processing Plant I interpreted detailed fabrication drawings for this stainless steel piping job. I adhered to strict hygiene and material handling procedures required for food-grade installations. I prepared a clean work area, using sterile tools and equipment. I demonstrated expertise in TIG welding and sanitary fitting installation. I used specialized polishing tools to ensure a smooth, hygienic finish on all pipe surfaces. After installation, I performed a thorough cleaning and sanitization of the work area. I completed detailed quality assurance documentation along with standard job reports.

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Summary

Toolbox talk

IPS02: Interpret and follow fabrication and installation documentation and procedures including prepare and reinstate the work area I looked at all of the technical information provided in the engineering drawings and specifications for the pipefitting task. I accurately identified all relevant symbols and notations, ensuring I understood the requirements for pipe assembly and installation. Throughout the job, I consistently followed the company's procedures for pipefitting. I applied best practices for pipe assembly and installation, demonstrating initiative where appropriate while adhering to safety protocols. Before starting the work, I efficiently prepared the work area. I ensured all necessary pipefitting tools, materials, and equipment were properly arranged and easily accessible. I implemented appropriate barriers and signage to demarcate the work area, prioritising safety. I handled all materials with care and expertise. I used proper lifting techniques when moving pipes and fittings, and stored materials safely and efficiently to prevent damage and minimise hazards. During the task, I demonstrated proficiency with all required pipefitting tools and equipment. I correctly used pipe cutters, threaders, and benders as needed. I maintained all tools in good condition throughout the job. After completing the work, I reinstated the work area. I thoroughly cleaned the space and properly disposed of all waste materials. I organized and stored tools and equipment, though I noted some minor oversights in tool storage that I will improve upon in future tasks. I completed all necessary documentation, including job cards and safety reports. I recorded material usage and time accurately. In future, I will focus on providing more detailed descriptions of the work completed to enhance communication with team members and supervisors.

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Toolbox Talk

"Good morning, team. Today, I'd like to discuss the importance of interpreting and following fabrication and installation documentation and procedures, as well as properly preparing and reinstating our work areas. First, let's talk about documentation. It's crucial that we all carefully read and understand the engineering drawings, specifications, and work instructions before starting any job. Remember, these documents contain vital information about pipe sizes, connection types, and specific requirements for our tasks. When preparing our work areas, we need to ensure all necessary tools and equipment are properly arranged and easily accessible. This not only improves our efficiency but also reduces safety risks. Don't forget to implement appropriate barriers and signage to demarcate our work zones. Regarding material handling, always use proper lifting techniques when moving pipes and fittings. Store materials safely to prevent damage and minimize hazards. Remember, a well-organized workspace is a safe workspace. We must demonstrate proficiency with all our pipefitting tools and equipment. This includes proper use of pipe cutters, threaders, and benders. If you're unsure about how to use any tool, please ask for guidance. It's better to ask than to risk injury or damage to equipment. After completing our work, it's essential to reinstate the area properly. This means thoroughly cleaning the space, disposing of waste materials correctly, and organizing and storing all tools and equipment. Let's make it a habit to leave our work areas in better condition than we found them. Lastly, don't underestimate the importance of documentation. Accurately complete all job cards and safety reports, including detailed descriptions of the work completed. This information is crucial for team communication and project tracking. Remember, by following these procedures, we're not just complying with regulations – we're ensuring our own safety and the quality of our work. Any questions before we start our day?"

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Results

IPS02 Interpret and follow fabrication and installation documentation and procedures including prepare and reinstate the work area.

Tech Test

TECHNICAL DISCUSSION

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Tech Test

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assesment plan

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Assessment Plan for IPS02Assessor: Steve SmithUnit: IPS02Unit Overview:IPS02 focuses on foundational skills and knowledge essential for pipework systems. The unit includes key competencies such as understanding pipe specifications, basic jointing techniques, use of tools and equipment, safety procedures, and basic installation practices.Assessment Methods:Observation: Direct observation of practical tasks.Questioning: Oral and written questions to assess theoretical understanding.Work Product: Review of completed work and related documentation.Witness Testimony: Testimonies from supervisors or colleagues.Self-Assessment: Learner’s reflection on their own performance.

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Assessment Criteria:Understanding Pipe Specifications:Knowledge of different pipe materials and their applications.Ability to read and interpret pipe specifications and drawings.Basic Jointing Techniques:Demonstration of various jointing techniques (e.g., soldering, brazing, threading).Understanding of jointing principles and best practices.Use of Tools and Equipment:Proficiency in using hand tools and power tools specific to pipework.Maintenance and safe operation of tools and equipment.Safety Procedures:Adherence to health and safety regulations.Use of personal protective equipment (PPE).Identification and mitigation of potential hazards.Basic Installation Practices:Accurate measurement and cutting of pipes.Proper support and securing of pipe installations.Ensuring alignment and fit of pipework systems.Resources Needed:Pipe materials (various types)Jointing materials and tools (solder, flux, threading machine)Measuring tools (tape measure, calipers)Safety equipment (PPE, first aid kit)Documentation (specification sheets, safety manuals)Special Considerations:Ensure all safety procedures are strictly followed during practical assessments.Provide additional support or resources if the learner demonstrates a need for further development in any area.Feedback and Review:Immediate verbal feedback during practical assessments.Detailed written feedback following each assessment activity.Final review meeting to discuss overall performance, strengths, and areas for improvement.

assesment plan

Feedback

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Ewan,I am extremely pleased with the progress you’ve made throughout your apprenticeship. Your dedication to mastering the skills required in the pipefitting trade is evident in every task you’ve undertaken. You’ve shown a strong ability to interpret complex engineering drawings and have consistently applied your technical knowledge to install, maintain, and test piping systems to a high standard.Your practical skills are matched by your professionalism and commitment to safety. You have successfully managed hazardous environments with a proactive approach, ensuring that all safety protocols are followed, and your work area is well-organized. These actions not only protect you but also your colleagues, which is a testament to your leadership potential.I’ve been particularly impressed with your teamwork and communication skills. You’ve effectively collaborated with your peers, sharing your insights and contributing positively to group projects. Your problem-solving abilities have also stood out, especially in challenging situations where you’ve demonstrated resourcefulness and adaptability.Your ethical behavior and awareness of environmental impact have been consistently demonstrated, which aligns with the industry’s best practices and sets a great example for others.Overall, you’ve shown outstanding progress, and I’m confident that you’re well on your way to becoming a highly skilled and respected professional in the pipefitting industry. Keep up the excellent work, and continue to build on the strong foundation you’ve established.Best regards,Steve SmithTutor, NETA Training

assessors feedback

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Witness Testimony for Ewan - Unit IPS02 I, Steve Smith, Tutor and assessor at NETA training, confirm that I have observed Ewan demonstrating the required skills for Unit IPS02: Interpret and follow fabrication and installation documentation and procedures including prepare and reinstate the work area. Ewan consistently shows excellent ability in interpreting technical information from drawings and specifications. He prepares work areas efficiently, implements proper safety measures, and handles materials with care and expertise. His proficiency with pipefitting tools and equipment is commendable. Ewan maintains a clean and organized workspace, both during and after tasks. While Ewan's documentation is generally good, there's room for improvement in providing more detailed work descriptions. Overall, Ewan's performance in this unit is of a high standard, demonstrating competence in interpreting and following fabrication and installation procedures, as well as in preparing and reinstating work areas. Signed: Steve Smith

Witness testimony

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Digital beingsdigital

Social beingssocial

Pipe threading

Pipe pepping

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Annotated evidence

Here I am bolting flanges together in position so I can complete the installation of an expansion loop.

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Referencing

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Referencing

Overall Completion Percentage: 94.3% Additional Comments: The toolbox talk demonstrates Ewan's comprehensive understanding of IPS02 requirements, reinforcing his practical skills. The witness testimony from Steve Smith confirms Ewan's competence across all aspects of IPS02. The assessor's feedback highlights Ewan's strong practical skills but suggests improvement in documentation detail. Ewan has demonstrated a high level of competence in IPS02, showing consistency across various job types and contexts. His ability to adapt procedures and skills to different scenarios is particularly noteworthy. The minor shortfall in documentation detail is acknowledged and can be addressed with focused improvement.

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