Module 2 Lesson 1

L4

Lesson 1: Level 1: general description

L3

L2

Data

Set up this parameters: 210°C temp, 250 rpm speed, 78 N/sm2

L1

Frontal

PLC

L0

Physical machines

210°C

250 rpm

Lesson 1

Level 1

L4

PLC (Programmable Logic Controller) - brain for interaction with the physical machine and data

Start working!

L3

PLC

L2

Data

Set up this parameters: 210°C temp, 250 rpm speed, 78 N/sm2

I am working, my speed is 160 rpm

L1

Frontal

PLC

L0

Physical machines

210°C

250 rpm

78 N/cm2

Lesson 1

Level 1

L4

L3

L2

Data

Level 2 handles supervision

Set up this parameters: 210°C temp, 250 rpm speed, 78 N/sm2

Level 1 is dedicated to the implementation of actions

L1

Frontal

L0

Physical machines

Lesson 1

Level 1

L4

L3

L2

Data

Level 0 commands actuators, monitors the machine's progress, and evaluates product status using sensors

Frontal

the display shows results, deviations, and necessary corrections

L1

L0

Physical machines

210°C

250 rpm

78 N/cm2

Lesson 1

Data

L2

L1

Frontal

The information sent from Level 1 to the frontal is distinct from what is sent to Level 2. Additionally, there is direct information sent to Level 2.

For example:

Lesson 1

Data

L2

wait

I dosed with a deviation of 10 g

L1

Frontal

I ended dosing. I am ready for next.

I'm dosing

All information specific to a particular decoupage is sent directly to Level 2.

Information that requires coordination by the Level 1 coordinator is sent to the frontal.

Lesson 1

Level 1

L4

ZAG Frontal

L3

ZAG frontal orchestrates the destination of the product. ZAG level 2 helps it on deciding whether it should wait for another product to pass based on urgent delivery requirements. It essentially manages the logistics among all the belts.

Delivery requirements:1. X - belt 1 2. Y - belt 2, W - belt 1 3. Q - belt 2

method 1 to supply rubber

Data

L2

L2

method 2 to supply rubber

method 2 to supply rubber

method 3 to supply rubber

Frontal ZAG

L1

fill Q

wait...

fill X

wait...

fill Y

discharge X

discharge Y

discharge X

fill W

L0

BELTS

belt 2

belt 1

Lesson 1

Level 1

L4

ZB Frontal

L3

The ZB Frontal tracks the mixes and updates their information all along the group. When the mix is transfered from the mixer to the "goulot" the exchanges with frontal focuse on discharging/filling synchronization between the two equipment.

Data

L2

Frontal ZB

L1

Prepare!

Fill in

Discharge!

L0

Decoupages

"Goulot"

Mixer

fill X

Lesson 1

Level 1

L4

Scales Frontal

L3

200 000 g = 30 000 g X + 25 000 g Y + ... + 2 000 g W

+ -

400 g

- 10 + 15 g

+ -

200 g

Decoupages used in this campaign: BG, BN, BU, MI, "Goulot", HA, HF

On the scales the frontal is the sole entity aware of the entire formula and the various decoupages involved in the campaign. Consequently, it is the only entity capable of coordinating the others effectively. When the products are transfered to the mixer, the exchanges with frontal focuse on discharging/filling synchronization between the different equipments.

Data

L2

Scales Frontal

L1

Prepare!

Fill in

Discharge!

L0

Decoupages

"Goulot"

Mixer

Lesson 1

HMI

Human Machine Interface (Panelview)

Lesson 1

HMI

Human Machine Interface (Panelview)

Remember to lock the screen by opening a special screen before cleaning it.

For this press "screen cleaning" in main menu:

Lesson 1

The first third of the screen displays general information and specifications related to the decoupage:

Above, there's a general overview for decoupage. At the bottom, you'll find a screen-specific overview. As you explore further, you'll discover increasingly detailed information and interactive buttons.

Lesson 1

Bargraph indicators for all scales:

- Zero control, represented by white in the center, which is the target with a zero value.

- Absolute and relative tolerances are displayed in red and purple, adapting to the situation.

- The actual value is presented in yellow.

The same format is applied for weight control.

Lesson 1

In dosing, you'll find the weight target on the right side, with corresponding tolerances indicating where you should be for conformity (when not in red). Yellow signifies the current dosing value. For verification processes like the TV BU, blocks and gum the presentation is more like the zero control, with white in the center and symmetrical tolerances. Buttons for restarting the control or accepting actions may be present on the side, along with other synoptic options or buttons below.

More information about reading scales in module BU introduction. General detailed information here:

Lesson 1

• If you see no button, the function does not exist on that screen.

• If the button is grey, the function is inactive due to a missing condition.

function exists but is currently unavailable

active functions that you can interact with

In this case you should remember what to do or in which situation you should be, so you will need to wait for this situation.

• If the button is blue, the function is available.

Lesson 1

+ fault AMI, + mode "manu", - mix is not present.

+ fault AMI, + mix is present, - mode "auto".

If you are not with the mix present in decoupage, the button “cancel the mix” is grey. It turns blue only when all conditions are met: - the mix is present, - there is a fault, - you are in the manual mode. At that point, it becomes active, allowing you to cancel the mix.

+ mode "manu", + mix is present, - no fault.

+ fault AMI, + mode "manu", + mix is present.

Open next activity and answer questions about decoupage correctly in order to unblock next lesson!

Then tap the blue button "Next activity" ("Activité suivant") below .

If you are in mode "full screen" press "exit full screen button":

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Full screen with interactive buttons

Mixer ecran for same decoupage

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Press

This is cleaning screen. Only red cross stays interactive (for closing window after cleaning).

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Data

L2

info for the scale management synoptic

dosing results, events, and brief feedback

dosing results, events, and brief feedback

L1

I have dosed

Frontal

I have dosed

Dose for next mix

Dose for next mix

Each scale notifies the frontal upon completing dosing. This way frontal authorise or not next dosing for next mix on scale. The frontal also shares information with Level 2 regarding this cadencing for the synoptic of scale management. The scale directly transmits information to Level 2, including dosing results, events, and brief feedback.

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators

Menu

General information about level 1

Example of frontals

Introduction to HMI

Information in the header

Scale header: specific indicators