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manufacturing process _ rod chokes production
AVOCarbon work team
Created on January 9, 2024
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Transcript
Manufacturing Process
Rod chokes production
GLUE CURING
ADDITIONAL LEG BLENDING
WINDING MACHINE
CORE INSERTION
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Manufacturing Process
Rod Chokes production
CORE PUSH-OUT FORCE CHECK
PACKAGING
INSPECTION
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Additional Leg Blending
In some cases, additional bending of the legs may be required after the curing process. This step allows for finer adjustments and customization of the choke's physical dimensions to meet specific requirements.
Inspection
Finally, the finished products are thoroughly inspected. This inspection may include checks for physical dimensions, electrical properties, and overall build quality.
Winding machine
The process begins with a winding machine, which plays a crucial role in forming the choke's basic structure. The machine pulls wire from a spool and strips it at predefined locations, preparing it for further processing. The stripped areas of the wire are then fluxed and tinned in line, a process that ensures proper electrical conductivity and connection points. Following this, the machine winds the wire into a spring shape and automatically bends the legs of the choke to the specified dimensions. This step is critical for achieving the desired inductance and physical properties.
Packaging
Once they pass inspection, the chokes are carefully packaged for shipping. Packaging is designed to protect the chokes from damage during transportation and handling, ensuring they reach the customer in perfect condition.
Glue curing
The glued components are then passed through a continuous oven. This curing process solidifies the glue, ensuring that the core is firmly attached to the spring. Proper curing is essential to prevent any movement or misalignment of the core during the choke's operation.
Core Push-Out Force Check
Each choke undergoes a 100% check for core push-out force. This quality control measure ensures that the core is securely attached and will not dislodge under normal operating conditions.
Core Insertion
After the winding process, the core is inserted into the spring. This can be done either manually or automatically, depending on the production volume. A specific type of glue is used to secure the core in place. The choice of glue is important for maintaining the structural integrity and electrical properties of the choke.