Interactive Presentation Lufthansa Technik

Discover a world of capabilities

At a glance

Responsibility

Defense - 1

Defense - 2

Components

Landing Gear

AOG

AVIATAR

Cabin Modifications

Composite Structures

Engine Services

Logistics

VIP

Special Mission

Maintenance

>800

customers worldwide

Serving

Lufthansa Technik

At a glance

We are certified as…

Maintenance Organization

Design Organization

Every

minutes

an A/C we serve takes off or lands

Meet our

International Sales Team

Production Organization

CAMO Organization

€ 635

million Adjusted EBIT in 2024

33

subsidiaries and affiliates worldwide

4,800

aircraft under long-term component contracts

Around

employees worldwide

24,499

€ 7,441

million revenue in 2024

Back

(Data as of December 2024)

Certified for every mission

Approvals

With a comprehensive set of approvals, we are qualified to perform virtually any task our customers require. This spans repairs, design and development of parts and processes, fabrication and testing, as well as ensuring the necessary airworthiness certificates for both civil and military aircraft.

Maintenance organization (Part 145)

Design organization (Part 21/J)

We are approved to maintain aircraft not only by the European and American aviation authorities but also by many other national aviation authorities. Our experts know every type of aircraft literally inside and out – and have the technologies and experience required to maintain them.

The EASA Part 21 Subpart J entitles us to perform design work on effectively all commercial aircraft – from avionics to structures and systems. Our scope encompasses major modifications (STC) as well as minor changes, which we are allowed to certify without authority involvement.

Production organization (Part 21/G)

Approved DEMAR Organization

The DEMAR (Deutsche Military Airworthiness Requirements) defines the standard procedure for the certification of military aircraft systems of the Bundeswehr. As an approved DEMAR organization, we are authorized to maintain and ensure the airworthiness of aircraft operated by the German Armed Forces.

We are the world’s only MRO enterprise that offers its own product lines for commercial aviation as well as for individual aircraft. Successful products from Lufthansa Technik are certified by airline authorities and operationally proven in fleets throughout the world.

CAMO

Approved as a Continuing Airworthiness Management Organization (CAMO), we help lessors, banks and VIP owners to fulfill the numerous legal and technical requirements that are necessary to operate an aircraft. Our team is your reliable partner from the smallest of issues up to complex tasks and transitions.

Let’s talk about solutions

Our Sales Team

Our team for the Americas

Constantin Zachrau

Senior Director, Corporate Sales USA and Canada

Lufthansa Technik AG | Miami, USA

constantin.zachrau@lht.dlh.de

LinkedIn

Georgios Ouzounidis

Robin Johansson

Senior Director, Corporate Sales Latin America and Caribbean

Vice President, Corporate Sales Americas

Lufthansa Technik AG | Miami, USA

Lufthansa Technik AG | Miami, USA

georgios.ouzounidis@lht.dlh.de

robin.johansson@lht.dlh.de

LinkedIn

Let’s talk about solutions

Our Sales Team

Our team for EMEA

Tim Butzmann

Senior Director, Corporate Sales Middle East & Africa

Lufthansa Technik AG | Hamburg, Germany

tim.butzmann@lht.dlh.de

Kai-Stefan Roepke

Daniel Hepworth

Senior Director, Corporate Sales Europe

Vice President, Corporate Sales EMEA

Lufthansa Technik AG | Hayes, United Kingdom

Lufthansa Technik AG | Hamburg, Germany

daniel.hepworth@lht.dlh.de

kai-stefan.roepke@lht.dlh.de

LinkedIn

Andreas van de Kuil

Vice President, Sales Central Europe & CIS

Lufthansa Technik AG | Hamburg, Germany

andreas.vandekuil@lht.dlh.de

Let’s talk about solutions

Our Sales Team

Our team for the Asia–Pacific

Jens Michel

Vice President, Corporate Sales Northeast Asia

Lufthansa Technik AG | Hong Kong, China

jens.michel@lht.dlh.de

Dennis Kohr

Johanna Koch

Senior Director, Corporate Sales Southeast Asia and Indian Subcontinent

Vice President, Corporate Sales Asia–Pacific

Lufthansa Technik AG | Singapore, Singapore

Lufthansa Technik AG | Singapore, Singapore

dennis.kohr@lht.dlh.de

johanna.koch@lht.dlh.de

Engine Services

Repair, overhaul and more

Virtual Engine Inspections

Engine Parts & Accessories Repair (EPAR)

LEAP Engines

Engine Overhaul

Engine Fleet Management

Engine Health Monitoring (EHM)

Cyclean® Engine Wash

Mobile Engine Services

Auxiliary Power Units

Back

The economical solution

EPAR – Engine Parts & Accessories Repair

For major engine parts, repair is much more economical than replacement with new parts. At Lufthansa Technik, we offer a global network for engine parts repair that literally pays off for you – whether you are looking for a repair according to the OEM manual, for an FAA-approved minor or major repair or for a repair solution using cost-efficient spare parts.

>19,000

part numbers are in the EPAR pool

Our product portfolio

Combustion chambers Engine accessories Turbine blades and vanes Compressor blades and vanes Spools, discs and casings Tubes and ducts

Experience you can rely on

Engine Health Monitoring

Our Engine Health Monitoring enables you to get as close as possible to fully predictable engine maintenance planning. It gives you all the information you need to avoid unexpected engine removals, reduce costs, optimize operations and ultimately extend the life of your engines.

Benefits

Enables experts to make informed decisions Optimizes maintenance planning Minimizes the number of unexpected engine removals Increases technical reliability and flight safety Reduces cost of ownership across the entire life cycle Offers 24/7 expert analysis by our engineers Allows monitoring of different engine types in a single solution

Experience you can rely on

Engine Health Monitoring

Modern engines are becoming more and more complex, making engine management an increasingly challenging task. Lufthansa Technik has developed a digital solution to help turbine engine operators navigate this complexity. It is based on a digital twin of the engine, which enables the system to process a wide variety of data parameters and monitor entirely new engine parts. This approach has already proven to detect flaws that were previously missed by conventional engine condition monitoring.We have developed a web-based application that combines and analyses various datasets, such as engine performance and many more. It enables experts to detect wear and tear at an early stage by means of optimally adapted alarm rules. If required, experienced Lufthansa Technik engineers can assist in interpreting the data and selecting troubleshooting measures. A very special feature: The alert rules can be adapted to the operational conditions of our customers. Thanks to our in-house development capabilities, we can integrate our maintenance experience to further optimize the solution.

25

Experienceyou canrely on

2017

Recently 25customers have beenunder contract

Launched in 2017with ongoingdevelopmentever since

1 M

1,200

25 M

Receiving 1 millionaircraft datasetseach year

Monitoring morethan 1,200 engines

25 million messages processed to date

Experience you can rely on

Engine Health Monitoring

How it works

Data processing

Data recording

Datatransmission

Physics-basedmodel

Rule-basedalerts

Automateddetection

“Human in the loop”

Expert-baseddiagnosis

Database

Troubleshooting

Plotting

Experience you can rely on

Engine Health Monitoring

The choice is yours.We offer Engine Health Monitoring at three different support levels.

Level 1 Basic support

Level 2 Standard support

Level 3 Enhanced support

• Provision and management of database
• Data format conversion
• Trend plot access via EHM app in AVIATAR

• EHM Level 1
• Data interval exceedance monitoring and alerts if no data will be generated

• Daily alert observation – 7 days a week, 365 days a year

• Maintenance recommendations in case of trend deviations

• Monthly trend review / performance report

• EHM Level 1 and Level 2
• Average thrust derate calculations and reporting (if needed)

• Special reporting – for instance, ETOPS reports, etc. (if needed)

• SCAMT responsibility for all EASA part M requirements (if needed)

• Weekly / monthly phone meeting (if needed)

• Ad hoc evaluations and recommendations by engineering specialists from our engine shop in Hamburg

Engine model

Engine model

BOEING

AIRBUS

B737NG B737MAX B747- 400 B747-400 MD11F B767-200/300 B777 B787 B747-8

CFM56-7B LEAP-1B CF6-802B1F PW4056 CF6-80D1F CF6-80C2B6F/B7F GE90-100 GEnx-1B GEnx-2B

A300-600 / A310-200/300 A319/320/321 A319/320/321 A319/320/321 A319/320/321 A319/320/321 A340-200/300 A330-200/300

CF6-80C2A2/3/5/8 CFM56-5A CFM56-5B V2500-A1/A5 LEAP-1A PW1100G CFM56-5C CF6-80E1A

Full thrust for your power plants

Engine Repair and Overhaul

Have an engine that is due for a major overhaul event? Welcome to one of our workshops! At 11 engine service facilities around the globe, we are set up for great performance – including with one of the largest workshops for the repair and overhaul of commercial aircraft engines worldwide. Our services span from legacy engine types to the latest generations, like the LEAP-1A and -1B.

Benefits

Eleven engine service facilities around the globe Seven test cells around the world Several partnerships with engine manufacturers The use of lean principles shortens turnaround times Development of new repair procedures avoids the high costs of scrapping and replacing parts Extensive spare engine pool to keep your fleet flying Repair station certificates from 35 countries

At a glance

Virtual Engine Inspections

We offer customers the option to witness their engines’ layovers remotely via high-resolution video stream. In these, a borescope inspection or table inspection is transmitted with our 5G campus network. Customers can reliably see the amount of damage on their asset – even the smallest scratch marks of just 0.3 millimeters in length. They can also interact remotely with our mechanics on-site in Hamburg, which helps engine owners with important repair decisions.

Benefits

Available for parts inspection and borescope inspection High-resolution video stream Time efficient Cost saving Stable, reliable and confidential connection through 5G network Interact remotely with our mechanics Digital measurements within the live-streamed inspection Virtual engine inspections can be scheduled at very short notice

Big support for small power plants

Auxiliary Power Units (APUs)

Auxiliary power units (APUs) provide the necessary power supply for your aircraft during ground time. With a global network of repair facilities, we support a steadily increasing number of APU types from leading manufacturers.

We are the official warranty station for the Honeywell HGT1700, the APU of the Airbus A350. Under this cooperation agreement we are allowed to provide comprehensive APU repair and asset services required after an A350’s entry into service – including tests, repairs, overhauls, supply of spares and modifications.

APU repair for the A350

Our APU services include:

Testing Repair & refurbishment Line replaceable unit (LRU) services LLP exchanges APU leasing and pooling Warranty administration AOG support Engineering and logistics Durable repair methods

Pratt & Whitney’s APS3200 is the APU of choice for the Airbus A320 aircraft family. In their engine manual, the manufacturer has set fixed life limits for its impellers and turbine disks. Parts exceeding these limits must be replaced. At Lufthansa Technik, we have broad experience with this task and are prepared to provide all necessary technical support concerning the APS3200.

Service bulletin for the A320 APU

The engine shop wherever you need it

Mobile Engine Services

Mobile Engine Services is Lufthansa Technik’s fast track to avoid major shop visits. Depending on the requirements for the individual repair solution, the available options range from mobile engine services provided by our Airline Support Team (AST® Engines) to a number of smaller events performed at our local repair stations.

Dublin

Frankfurt

Montreal

Tulsa

Our mechanics bring all the required material, equipment and tools and get your engines up and running again – wherever you are.

More complex repairs can be performed at one of our facilities close to your home base.

Cyclean® Engine Wash and AeroTRACER smell and leak detection can be easily integrated into your operations without any interruption of your schedule.

InSTATION services

InFIELD services

InOPERATION services

Shenzhen

A clean engine pays off

Cyclean Engine Wash

Regularly cleaned engines require less maintenance and less fuel, thus protecting the environment and reducing costs. With Cyclean Engine Wash, Lufthansa Technik has developed an approach that allows this previously time-consuming procedure to be completed right at the gate, quickly and very efficiently.

A clean engine pays off

Cyclean Engine Wash

The proven Cyclean effect

>1% fuel flow reduction confirmed for one Airbus A320neo equals per annum

>1% fuel flow reduction confirmed for one Airbus A380 equals per annum

Available at more than 60 stations across six continents

Benefits anticipated for all Cyclean customers per annum

~60 t

fuel savings

Leading edge through innovative equipment

~350 t

fuel savings

80 operators

Serving

~380,000 t

fuel savings

~240,000 l

water savings*

>180 t

emissions reduction

1,125 t

emissions reduction

>9,000

engines under contract

1.2 m. t

emissions reduction

From 6 h to 45 min.

reduction of process time

>€46,000

fuel cost savings

>€270,00

fuel cost savings

>12,000

engines washes per annum

>€300 m.

fuel cost decrease

100%

waste water collection

*Compared to competing products

Full thrust for your power plants

SmartLIFE Engine Fleet Management

Engine MRO Management is a complex and costly challenge for any operator. With engine MRO costs making up about 80% of an aircraft’s total MRO budget, every detail of the engine maintenance program is crucial to lowering the total cost of ownership. With SmartLIFE, we offer a modular approach that includes consulting services, digital solutions and technical fulfillment to reduce your engine MRO costs.

SmartLIFE

Consulting

Fulfillment

Digital

CustomerStrategy

CustomerOperations

TechnicalRequirements

CustomerFinancials

Good advice for your engines

SmartLIFE Consulting

Our service for airlines and lessors focuses on engine fleet optimization and phase-out / lease-return planning, thus helping clients save up to 20% on MRO and spares inventory costs.

What you get

Always up-to-date removal plans and scenarios
 Individual engine workscoping, tailored to your fleet strategy and lessor requirements 
 Green-time evaluation
 Optimized management and sourcing strategies for LLPs and used serviceable material
 Phase-out plan optimizations
 Shop visit guidance and maintenance reserve optimization for leased engines
 Overview of demand for and availability of spares

We power your LEAP

Overhaul, quick turns and more

The LEAP engine family represents the future of aircraft engines. At Lufthansa Technik, we are ready to power your LEAP equipping the Airbus A320neo and the Boeing 737 MAX. We are able to perform all kinds of quick turns, with on-wing and on-site support that keeps your new engines flying. Our highly trained teams offer fast turnaround times and flexible services that adapt to an airline’s planning in a highly versatile market environment.

In 2018, we were the first independent MRO provider to join the LEAP repair networkWe were the first independent MRO provider to sign a CFM Branded Service Agreement (CBSA) for the LEAP-1A and LEAP-1B in 2022We executed the first full performance restoration shop visit on a LEAP-1A. Since then, we have performed many services on LEAP-1A and -1B engines. We have extensive knowledge of other CFM engine types and the introduction of new engine types

Choosing Lufthansa Technik means trusting in one of the most experienced LEAP maintenance providers:

100

th Leap introduction carried

out in Aug. 2025

We power your LEAP

Overhaul, quick turns and more

Benefits

Independent MRO provider
 Flexible engine MRO solutions tailored to your needs
 Focus on optimizing your total cost of ownership
 Worldwide support through Mobile Engine Services
 Approved in-house test cell capabilities in Hamburg Combining long-standing MRO experience and airline know-how
 Digital support through AVIATAR: transparency and tracking of your MRO
events and more

Landing Gear Services

The art of landing

Maintenance

On-Site Service and AOG

PARTS Services

Back

Standing strong

Maintenance

Through countless maintenance procedures, our experts have gained the highest level of experience and follow an established process chain. From our locations in Asia, Europe and the Americas, we offer both single-event support and Total Landing Gear Support (TLS®). We are constantly developing innovative repair techniques, keep the right parts in stock and are always ready to ship.

Benefits

Landing Gear Documentation

Back-to-birth traceability

100% in-house capabilities24/7 AOG support On-site repair solutions avoid costly shop visitsHundreds of spare sets of landing gear for exchange Efficient and safe logistics

Documentation adds value to every landing gear by providing a transparent history of its remaining life and airworthiness. Many parts in aircraft systems have a limited life cycle, so full traceability is essential. We assist our customers in obtaining missing documentation to provide a complete back-to-birth history when required.

2,100

parts have to be cleaned, repaired and overhauled for the landing gear overhaul of an A320.

Standing strong

Maintenance

Quality management

Overhaul process

We have been successfully certified to...

Start of event

EN 9100

Standard LDG overhaul process

Tear down

Cleaning & identifying parts

Receiving gear from customer

EN 9110

ISO 14001

Repair process for LDG parts

Plating

Install bushing

Paint

Strip paint

NDT

Inspection

OHSAS 18001

Machining

NDT

We strive to integrate multiple sites and subsidiaries into a single accreditation to standardize processes, increase flexibility and reduce costs.

Standard LDG overhaul process

Release to service

Shipping of gears to customer

Marshalling

Build

Testing

End of event

The best overhaul is a “no-verhaul”

On-Site Service and AOG

We help you get off the ground

Our mobile Airline Support Teams (AST® Landing Gear) operate around the clock worldwide, providing highly skilled landing gear repairs such as seal replacement and on-site non-destructive inspections. This helps in AOG situations and avoids unnecessary replacements – all on site.

We know that time is of the essence when your aircraft is grounded for technical reasons: the problem must be diagnosed, and qualified personnel, tools and spare parts must be made available. Our team of experts will help you get back in the air and solve your materials problem on site in the shortest possible time. All processes are closely monitored and recorded so you can check the status of your part orders at any time.

“When I go to a customer to examine landing gear, I am often able to tell them that the unit doesn’t have to be removed. We can fix the problems on site and avoid a costly overhaul. It’s always worth it to call us first.”

Jan Schneider, Customer Service Landing Gear

Spares and repairs

PARTS Services

Spares

Our goal is to achieve long service life, low scrap rates and minimal repair costs by offering and developing proprietary and customized repair methods, flexible supply of spares and efficiency measures. From non-destructive testing (NDT) to repair, maintenance and fabrication, we replace, repair and overhaul Line Replaceable Units (LRUs) and other parts to ensure long service life, low scrap rates and low repair costs for every component.

365

24

days a year

days a week

hours a day

Transport

We offer customized solutions for transporting landing gear to your site. Using a special type of landing gear and metal crates, we transport a complete set of landing gear, offering two key advantages: cost reduction due to minimal air-freight space requirements and safer transportation. We can deliver a landing gear set, strut or spare parts whenever and wherever they are needed.

Repairs

Our PARTS service covers a wide range of repair options, from non-destructive testing (NDT), repair, maintenance and fabrication to chrome plating, cadmium plating and nickel plating. Long service life, low scrap rates and low repair costs for every component are our goals.

Responsibility

Taking action for tomorrow, today

AeroSHARK

ESG Activities

Cyclean Engine Wash

AeroFLAX

Hydrogen Aviation Lab

Back

Innovations for a sustainable MRO industry

ESG Activities

ESG rating

Membership and networks

With our operations, we aim to drive the transformation toward a more sustainable aviation industry, increase people’s well-being, and strengthen the trust of our stakeholders.

How we take action

Environmental

Social

Governance

Innovations for a sustainable MRO industry

ESG Activities

Environmental aspects of our work

AeroSHARK

AeroSHARK is a durable bionic film that successfully mimics the skin of sharks and optimizes the airflow, thus enabling significant fuel savings. Just by using the sharkskin technology, the global fleet of long-haul aircraft could save close to five million tons of kerosene per year.

We are constantly developing products and services for a more sustainable aviation industry. And we are striving to transform our processes and energy footprint to reduce our carbon footprint toward carbon neutrality.

GuideU

With our non-electrical floor path marking system, we are embracing a circular economy approach. To keep valuable materials in use for longer, we installed collection points at our locations worldwide for retrieving used stripes. We upcycle these components into items like keychains.

Hydrogen Aviation Lab

A decommissioned Airbus A320 helps us to prepare for handling and maintenance of hydrogen-powered aircraft. Yet the laboratory will also help us to develop procedures and safety levels for maintenance work or ground-handling.

Innovations for a sustainable MRO industry

ESG Activities

Social aspects of our work

Purpose

With our passion for aviation, we make the world take off.

We do everything we can to improve the lives of the people in our communities. This includes strengthening equality, diversity and inclusion in our workforce. We pride ourselves on our high safety standards and promote employee health and lifelong learning opportunities. We also regularly support external organizations through charitable giving and community involvement.

Culture and values

We support every individual in our company and address specific talents and needs.

help Alliance

We provide young people with access to education and enable them to lead self-determined lives.

Innovations for a sustainable MRO industry

ESG Activities

We employ a unique management system to ensure that quality aspects are fully integrated, continuously improved and standardized.

Quality

Governance aspects of our work

Being a reliable and trustworthy business partner is one of our main drivers – which is why we have implemented a robust quality-management system to ensure the highest standards of quality and deliver excellent products and services. Our comprehensive compliance program guarantees that we consistently operate in line with regulations and uphold ethical business principles across our entire supply chain.

Approvals

Our products and services are certified by more than 40 of the world’s airworthiness authorities.

Respecting international laws, regulations and guidelines is a cornerstone to being successful in our international markets.

Compliance

Cutting emissions with sharkskin technology

AeroSHARK

In partnership with BASF, the world’s leading chemical and coatings manufacturer, Lufthansa Technik has developed a functional biomimetic technology: a film with a barely perceptible ribbed texture made up of small elevations – so-called riblets. The film has millions of these prism-shaped riblets, each 50 micrometers high, making it easy to apply in a targeted way.

Benefits

Fuel savings Emissions reduction Possibility to apply it to any aircraft No additional downtimes The riblet film can be easily adapted to your aircraft

The AeroSHARK effect

0.8% drag reduction confirmed for one Boeing 747-400 equals per annum:

>€ 230,000

>900 t

approx. 300 t

cost savings

emissions reduction

fuel savings

The expected 1% drag reduction on each Boeing 777F equals per annum:

>€ 250,000

1,020 t

325 t

cost savings

emissions reduction

fuel savings

Estimated potential for the global commercial fleet at 1% drag reduction equals:

approx. € 1.6 bn

6.3 m.t

2 m.t

cost savings

emissions reduction

fuel savings

Riblet film can beapplied to any aircraft

>2 years

4+ years

180 g/m2

ROI

durability

weight

Cabin interior made from renewable material

AeroFLAX

With AeroFLAX, Lufthansa Technik has developed the first airworthy composite solution based on renewable, eco-efficient and airworthy pre-impregnated fiber. The entire interior cabin lining can soon be made of AeroFLAX – during line-fit on site at the aircraft manufacturer or during retrofit.

Some application areas for AeroFLAX are:

• Sidewall panel
• Ceiling panel

• Door frame lining
• Lavatory shroud

Save up to 20 % weight through flax optimized design

Save up to 20 % weight through flax optimized design

Improve eco footprint through bio-based materials

CO2 saving potential over the entire component life cycle

A clean engine pays off

Cyclean Engine Wash

Regularly cleaned engines require less maintenance and less fuel, thus protecting the environment and reducing costs. With Cyclean Engine Wash, Lufthansa Technik has developed an approach that allows this previously time-consuming procedure to be completed right at the gate, quickly and very efficiently.

A clean engine pays off

Cyclean Engine Wash

The proven Cyclean effect

> 1% fuel flow reduction confirmed for one Airbus A320neo equals per annum

> 1% fuel flow reduction confirmed for one Airbus A380 equals per annum

Available at more than 60 stations across six continents

Benefits anticipated for all Cyclean customersin 2023

~ 60 t

fuel savings

Leading edge through innovative equipment

~ 350 t

fuel savings

78 operators

served

~ 380,000 t

fuel savings

~ 240,000 l

water savings*

> 180t

emissions reduction

> 1,125t

emissions reduction

> 9,000

engines under contract

> 1.2 m. t

emissions reduction

From 6h to 45min

reduction of process time

> €46,000

fuel cost savings

> €270,000

fuel cost savings

> 12,000

engines washes per annum

> €300 m.

fuel cost savings

100%

waste water collection

Preparing for a carbon-neutral future today

Hydrogen Aviation Lab

Lufthansa Technik is partnering with renowned research institutions such as the German Aerospace Center (DLR), the Center for Applied Aeronautical Research (ZAL) and Hamburg Airport to investigate the effects of the use of liquid hydrogen (LH2) on maintenance and ground processes at an early stage. To provide valuable inspiration for the designers of future aircraft, Lufthansa Technik will jointly operate a comprehensive LH2 field laboratory based on an Airbus A320. Liquid hydrogen is increasingly being envisaged in the development departments of aircraft manufacturers as a key to future carbon-neutral aircraft generations.

Possible application areas for LH2

AOG – Aircraft on Ground

We help you get off the ground!

Airline Support Teams

AOG Material Desk

Back

We come to where you are

Airline Support Teams

No matter where the AOG occurs, our experienced mechanics, engineers, material suppliers and inspectors are working worldwide, 24 hours a day, 365 days a year to support you on site. In order to tackle your specific problem most efficiently, we have specialized Airline Support Teams (AST®) focused on:

Benefits

Troubleshooting 24/7 hotline Dedicated teams set up especially for you Worldwide availability Speedy on-wing and on-site solutions Cost-efficient services Worldwide logistics services

Operational Support

Additional Services

Consulting and assessment on site

Our experienced specialists can help you to avoid a costly overhaul by quickly determining if equipment needs to be removed or if the problems can be solved in the field.

AIRLINE SUPPORT

Maintenance

Engineering

Overhaul on site

Beyond classic on-site repairs, our mobile AST specialists can also assist you with overhauls as part of a major airframe check executed at one of our base maintenance stations or right at your facility.

Modification

Spare parts right to your location

AOG Material Desk

No matter where your call for help comes from, our AOG Material Desk is ready to search for spare parts or for specialists who can solve your problem – and to organize their transport to the destination as quickly as possible. While other AOG desks can only provide customers with information on the receipt of their order within the first few hours of placing the order, we are ready for dispatch in 90% of cases.

40,000

AOG material requests are handled by our team each year. This amounts to about four AOG cases per hour.

Benefits

Frankfurt &Hamburg

Available 24/7, all year Access to an extensive pool of spare parts (LRUs and C&Es) Sourcing from our warehouses or vendors Long-lasting relationships with manufacturers and suppliers Excellent transportation management system Dedicated team of problem solvers Services available for all common commercial aircraft

Miami

Shenzhen

Bangalore

VIP Aircraft Services

Where dreams get wings

CelestialSTAR

»nice«

Nature’s Touch

EXPLORER

Welcome Home

Our Expertise

SkyRetreat

Mercedes-Benz Style

Back

The future of flying

»nice«

»nice« is an integrated platform that enables a whole new way of flying – smoother, simpler and more intuitive. We were the first to recognize that mobile devices can enhance the flying experience – both inside and outside the cabin. From pre-flight planning to in-cabin communication, »nice« provides a state-of-the-art media experience through touch display controllers on every seat, a native app usable on portable electronic devices and a fully interactive 3D moving map. Since 2003 we have sold 1,500 »nice« shipsets, with ethernet as standard, developed a wireless tablet for cabin control and put 4K OLED technology in business jets. Our fully interactive 3D moving map application »niceview MOBILE« for iOS and Android devices provides the ultimate flight information and viewing experience on your personal smartphone.

Benefits

Easy to use, install and maintainLightweight and flexibleMeets PEX HDR brightness and color certification requirements for onboard 4K mediaHighly configurable, customizable and flexible integrated networkInteroperable with portable consumer devices, such as smartphones and tabletsMultitasking, animated graphical user interface

Live your dream. We care about the details.

Expertise in VIP aircraft

The globe is your home and life is too short to waste a single second? Then Lufthansa Technik is the right partner for your VIP aircraft. We offer you first-class engineering over the entire life span of your private jet – from aircraft selection and our market-leading green aircraft completions to uncompromising and meticulous maintenance and engineering support. All these services, combined with our all-encompassing expertise in exclusive VIP aircraft, make us the partner of choice for a truly unique and wonderful flying experience.

Live your dream. We care about the details.

Full Life Cycle Support

Entry into Service

Aircraft Selection

Operational Support

Modification

• We make sure your aircraft is ready to take to the skies when you are.
• We take care of all aspects related to a smooth entry into service, from the setup of material supply, maintenance planning and engineering to AOG support and troubleshooting – all customized to your needs.

• We help you find the right aircraft that fits your needs.
• Tell us your dreams and ideas.
• We make sure they can be realized – with the right aircraft as a foundation.

• We are the single point of contact for all your questions – available 24/7.
• We offer troubleshooting as well as worldwide materials and logistics support.
• Our VIP handling services are available at more than 60 airports in Central Europe.

• We upgrade your private plane with state-of-the-art technology to make sure your aircraft always flies with the times.
• We are your partner for modifications of any size, from basic upholstery and cleaning services to sophisticated floorplan changes, as well as leading-edge connectivity features and in-flight entertainment systems.

Completion and Conversion

Aircraft Maintenance

CAMO & Engineering

• We are dedicated to translating any interior vision into a tangible reality.
• We offer wide completion capabilities, excellent craftmanship and a long history of customizing VIP cabin interiors.
• We have an entire division of innovation experts who are dedicated to making your wishes fly.
• Ease of maintenance and possible future upgrades are always taken into consideration.

• We support you in meeting all legal requirements.
• As a continuing airworthiness management organization (CAMO), we are qualified to assume full accountability for the airworthiness of your aircraft.

• We offer all necessary aircraft maintenance services from a single source.
• Our experienced engineers and worldwide station network enable short turnaround times.
• We handle your flying asset with the utmost care, security and discretion.

Explore the world – anywhere, at any time

EXPLORER

In collaboration with world-renowned luxury mobility brand BRABUS, Lufthansa Technik designed an exclusive extension of its new wide-body VIP cabin concept EXPLORER. With the floor extending from the front fuselage area to form a veranda and having the projection surfaces for virtual content integrated on a large scale in the cabin design, the BRABUS Adventure Lounge perfectly rounds out our concept for world explorers.

Explore the world – anywhere, at any time

EXPLORER

Interior

Ceiling projection

The EXPLORER design concept is based on the trend for superyachts. Interior elements are kept multifunctional. In addition to classic elements such as private bedrooms, bathrooms and conference areas, we have also developed a variety of new ideas for your mission briefings, dining and fitness – even a dance floor and SPA area.

By integrating the unique ceiling projection system of Diehl Aerospace, we have created a breathtaking interior that exploits the technology’s full potential for a VIP cabin. The system covers huge areas of the ceiling and sidewalls, where it brings an endless variety of virtual worlds to life.

Explore the world – anywhere, at any time

EXPLORER

Open-air seating area

Adventure lounge

At a height of around four meters, you have a unique view. The main deck’s cargo hatch opens up the interior to its surroundings, in which you can then immerse yourself directly via a platform that can be extended by several meters.

For the rear part of the lower deck, a special adventure lounge has been designed, which can be viewed from the main deck through a glass floor. Vehicles can be stored here for discovery tours after landing. Passengers can easily access their new BRABUS 1300R models from the main deck via a convenient staircase.

Explore the world – anywhere, at any time

EXPLORER

Floorplan

Our floorplan options can be adapted to any need. For the Airbus Corporate Jet ACJ330, we chose a classic wide-body aircraft. It offers sufficient space for a large number of new cabin ideas. The layout can easily be transferred into any other wide-body aircraft, like an Airbus A350, the Boeing 787 or 777 and more.

Modernism meets Confucianism

Nature’s Touch

Our design concept “Nature’s Touch” combines the cultures of East and West.

• Many traditional Chinese colors have been used such as creamy, moonlight beige, combing with bamboo green and jade, as well as crimson.
• Textile, subtle stripes simulating bamboo wood grain are complemented by natural materials such as marble, genuine leather, wool and silk.
• The exuberant diversification of colors and textures expresses the vitality of nature.

Nature’s Touch was awarded with the Red Dot 2019 for its high-quality design work.

Modernism meets Confucianism

Nature’s Touch

Human-oriented smart technology

Largest OLED roll-up screen

All interfaces are integrated into the cabin environment. An absolute technical innovation is the installation of the roll-up/down screen technology in the cinema, as well as voice and gesture recognition for the cabin management (CMS) and inflight entertainment (IFE) systems.

The cabin displays show data from the music and entertainment servers and visualize the mood of the music. A cinema room finishes the entertainment package with today’s largest screen (75”) in a narrow-body, including ambient lights and an all-new louvered ceiling concept.

Flying barefoot in the mind

SkyRetreat

SkyRetreat translates the travel experience of a luxury yacht to the clouds. The interior concept was exclusively designed for the Airbus A220.

• We reduced the cabin interior elements to a minimum, contributing to a calm and restful travel experience.

• Wooden decking and a spacious design create an atmosphere of pure relaxation.
• The cabin space is divided into three zones: a variable utility area at the rear, a spacious and open lounge and our revolutionary observation deck at the front.

Flying barefoot in the mind

SkyRetreat

Observation deck

Yacht feeling above the clouds

Open lounge

For SkyRetreat, we created an observation deck that breaks down the barrier between pilot and passenger. Relax in an enlarged cockpit and enjoy the unbelievable view.

The nature-inspired design is dominated by the distinctive wooden flooring and the upper cabin section. State-of-the-art equipment such as 4K displays, smart touch surfaces, mood lighting and the latest connectivity solutions are always within easy reach.

The centerpiece of the cabin offers a versatile interior space. Whether with a group of friends, relaxing or even sleeping or with family, the cabin is designed to be used without restrictions.

A new era of private jet travel

Mercedes-Benz Style

Lufthansa Technik and Mercedes-Benz Style have joined forces to create a stunning futuristic interior approach, opening up a whole new dimension of private air travel. Under the joint approach of both companies, the traditional separation of ceiling, wall and floor has been entirely replaced by a dynamic layout. The interior of the cabin is now organic and homogeneous, like a DNA helix. Floor, wall and ceiling flow into each other. Featuring numerous innovative details, the furniture with its sensuous clarity of design merges seamlessly with the cabin interior.

A new era of private jet travel

Mercedes-Benz Style

Design meets technology

Where entertainment wishes take center stage

Black panels inspired by the typical dashboard design in Mercedes-Benz S-Class and AMG cars seem to float in front of the window, an effect generated by the subtle light corona. Innovative Mercedes-Benz Magic Sky technology allows the panels to be dimmed electrically from black to transparent.

Within seconds, the cabin can be transformed into a flying concert hall or movie theater. The elegant technology setup makes it possible to play music or watch movies on an ultra-high-definition screen – and control both via smartphone or tablet. And of course, passengers can access the internet just the way they do at home.

A new era of private jet travel

Mercedes-Benz Style

Sensual purity from front to back on about 100 m2.

Design study for the A350

Welcome Home

Our design concept for the Airbus A350-900 emphasizes a comprehensive approach to health and well-being onboard. Taking into account the often extremely tense lifestyles of VIP passengers, “Welcome Home” allows travelers to arrive at their destination feeling more relaxed and refreshed than when they started their journey. It promotes flexible areas for privacy or valuable family time and provides super connectivity for all communication channels.

Design study for the A350

Welcome Home

Travel time becomes quality time

Let your light shine

Located in the most favorable area as regards noise and aircraft movement, the front part of the aircraft, the Family Flex Area, is a large and airy private space comparable to an expensive hotel suite. An office within this area focuses on private conversations or interactive video conferencing, allowing the VIP to place themselves in the midst of their staff whenever required.

The guest lounge entertains with a cinema-size screen and offers a new lighting approach. In Lufthansa Technik’s patented Living Lining concept, the ceilings and walls themselves turn into lighting elements. Imitations of clouds can be depicted, even animated, and aside from the presets, any personalized lighting requirement is possible.

Design study for the A350

Welcome Home

A new sense of well-being

Fine dining above the clouds

In the aft of the cabin, a large spa area has been introduced, which welcomes guests with a humidifying water feature and otherwise offers a relaxing steam bath, a massage shower and a massage table that may also double as a passenger transport unit (PTU) if so required. Top sound quality and personalized lighting let guests immerse themselves fully in deeply relaxing surroundings.

A freshly prepared meal after the steam bath? No problem, because the cabin also has an aviation-approved live cooking area. It also includes a power supply, an exhaust fan and a special cover that ensures that pots and pans stay in place even during turbulence.

High demand for luxury

CelestialSTAR

The latest VVIP cabin concept for the BBJ 777-9 features a spacious interior of more than 340 square meters and is designed specifically for the new generation of VVIP and head-of-state aircraft. CelestialSTAR is aimed at emphasizing the contemporary purity and geometric design patterns typical of the Middle East, as well as the vastness and openness of the sky: a reminder not only of the widest cabin of all newly available VVIP aircraft types, but also of the diversity of the Middle Eastern philosophy.

• Combination of traditional Middle Eastern cultural and modern elements

• Cocoon-like private bedroom and bathroom

• Features a work and balance area, turning into a multifunctional private suite

High demand for luxury

CelestialSTAR

Cocooning into an entertainment center

Generous entourage area

High-class ambience in the Celestial lounge

Projection technology transforms the enclosed cocoon into an immersive wellness and entertainment world. Rotating and sliding lamellae can open the cocoon to the rest of the cabin. The work and balance area adjoining the cocoon also makes full use of the cabin width. In the two flexibly rotating and sliding seats, guests can gather around the large VVIP desk for audiences and turn and move their seats.

The second half of the cabin offers generous accommodation. High-ranking guests can be welcomed in the six deluxe suites. For additional passengers, there are also 32 seats in the executive area, which corresponds to state-of-the-art business-class seating. This is followed at the rear of the cabin by the entourage area.

Through the Celestial lounge, passengers can enter the aircraft like through a lobby. With an integrated bar and seating arrangements, it ensures the perfect first impression. Intermediate doors shield guests aesthetically and acoustically from the outer functional doors of the aircraft cabin. When the corridors are open, the Celestial lounge merges almost seamlessly into the adjoining conference and dining area.

AVIATARand Digital Tech Ops Ecosystem

Unleash the power of aircraft data

AVIATAR

MRO Management

Digital Tech Ops Ecosystem

Condition Monitoring

Technical Logbook

Predictive Health Analytics

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The digital tech ops suite

AVIATAR

Modern aircraft are flying computers. They process and produce an enormous amount of data. With AVIATAR, we help every company in the aircraft industry to take full advantage of this digital information. The platform is in the unique position to combine decades of aircraft knowledge and engineering expertise with data science, focusing on the entire value chain, from predictive maintenance to automated fulfillment.

Benefits

Unique combination of airline operation expertise, data science and engineering knowledge Seamless integration of the existing system landscape and M&E systems Co-development with customers and OEMs Full control of your own data Seamless user experience and exchange of information across interfaces

Your entire fleet on a single screen

Condition Monitoring

Your aircraft constantly generates lots of data. AVIATAR’s Condition Monitoring consolidates all the information in real time. The result is an unrivalled overview of your aircrafts’ current status and its components on a single device – in flight and on the ground.

Benefits

Faster and more efficient troubleshooting Integrate aircraft from different manufacturers on a single screen All relevant aircraft condition information at a glance, enriched with additional data Direct communication with the flight crew Higher aircraft availability and utilization

Numerous aircraft types already available, including Airbus and Boeing

All aircraft types that send decrypted fault messages and ACMS messages, including A320, A350, A330, A340, Boeing 777

Minimize operational interruptions

Predictive Health Analytics

Predictive Health Analytics combines engineering experience and data science expertise to predict the behavior of an aircraft during operation. The solution collects the data your fleet is sending and analyzes it with our algorithms, which have been developed with industry-leading airlines and our experienced engineers.

Benefits

Recognize trends before a failure occurs Minimize ground time and costs by predicting and reducing operational interruptions (OI) Minimize OIs and increase availability by transforming unscheduled to planned maintenance events Increase efficiency of component troubleshooting with proactive and reliable recommendations building on data analytics Enable your engineering teams and troubleshooting in the Maintenance Control Center to access analyzed and enriched data from your aircraft in real time from any device

Complete overview of all maintenance activities

MRO Management

Maintenance events suffer from the vast amounts of information flowing back and forth between an MRO and the aircraft operator. Our MRO Management solution provides a complete overview of all maintenance activities for the full fleet. By digitalizing communication for the entire process, it enables every team member to share information easily in real time and to take action if required. This includes sourcing of AOG material and digital approval of tasks during a base maintenance event or even a full virtual table inspection of an engine overhaul.

To meet your needs, we currently offer three different services within MRO Management:

Benefits

Monitoring Sourcing Accounting

Complete overview of all maintenance activities

MRO Management

Three types of service available

Accounting

Monitoring

Sourcing

Our accounting solution provides a complete overview of all event-related open invoices and other financial documents: invoice copies, supplemental documentation and an automatically updated Excel spreadsheet can be downloaded directly. The status of all requests is updated instantly for best-in-class transparency and to support a company’s internal processes.

MRO Management enables MROs and operators to communicate efficiently during base maintenance and other MRO events. It provides operators or MRO providers with an up-to-date overview of all planned, current and completed events. Based on this information, critical issues can be spotted immediately and actions can be taken via streamlined communication and fully digital approval processes.

This is the single source solution for all part and tool demands. The application provides transparent availability of all materials – currently including LRUs (Line Replaceable Units), ARCs (Aircraft-Related Components), C&E (Consumables & Expendables) and tools. You can search for part numbers or descriptions, find alternative materials and filter for certificates, condition or location. Quotations can be requested directly through the application.

Easy access

Single platform

Easy registration

To your company’s latest statement of accounts and to check the status of your invoices

Streamline your communication

Open access

Track your events

Live availability

Download

See progress anywhere, anytime

All kinds of materials and tools in one place

Invoice copies and other related documents

Decide fast

Direct request

Fast approach

Focus on TAT-critical items and take immediate action

Parts and tools can be requested via the application

Directly address your invoice-related matters within the application

One standard

Up to date

For all events – independent from the customer

Have the perfect overview over all requests

Welcome to your paperless cockpit

Technical Logbook

The Technical Logbook replaces the manual and paper-based process of recording technical issues on the ground and in the air. Seamless communication and collaboration between cockpit crew and maintenance staff significantly improves data quality and process efficiency. It provides prepopulated text blocks and automated input screens that capture technical issues on the aircraft in flight and on the ground.

75%

Reduce turnaround times and costs by up to

“Condition Monitoring, prediction and the AVIATAR Technical Logbook save costs and help to improve our reliability.”

Diogo Reu, Head of Maintenance & Engineering, Wizz Air Hungary

Benefits

Real-time data availability Seamless pilot-to-maintenance collaboration Modular and customizable Works with any hardware on iOS, Windows or Android Developed with pilots and mechanics

Connecting the dots

Digital Tech Ops Ecosystem

The Digital Tech Ops Ecosystem is formed by Swiss Aviation Software AMOS, AVIATAR and flydocs. It enables comprehensive data coverage along the entire value stream in technical operations. This data, combined with the digital know-how of all three independent solution providers as well as Lufthansa Technik’s engineering and MRO expertise, will result in completely new offerings, accelerated digitalization and added value for customers. As a result, the ecosystem reduces the cost of technical operations, enhances process efficiency, increases operational stability as well as aircraft availability and optimizes asset value throughout the entire life and lease cycles.

The ecosystem has five principles that will benefit the customers:

Open: Collaborative and connectable with the digital solutions of customers, partners and standard interfaces. Modular: Customers and partners can choose individual, feasible features of the product portfolio. Neutral: The Digital Tech Ops Ecosystem enables customers to stay independent of OEMs and MROs. Secure: Ownership of the data stays with the operator and builds on secure interfaces to grant customers and partners full control of their data. Seamless: The ecosystem ensures a consistent workflow and data access across solutions.

Aircraft Components

Committed to every aircraft part

Component Repair Overhaul

Consumables & Expendables

Shop Replaceable Units

Components

Material Pooling

Loan, Exchange & Sale

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Every part counts

Components

Our product range for aircraft materials ranges from repairs, sales and loans of single components and the provision of consumables and expendables to integrated material supply with pooling and even complete supply at the airplane. Our extensive in-house resources ensure the shortest turnaround time and highest material availability. We cooperate with the OEMs and are approved to maintain and supply airlines with components. And to give even the smallest parts speedy wings, our own AOG Materials Desk is available 24/7.

>5,000 aircraft

Material Availability

MRO

are supported by us with an exclusive component contract

Customer Service

Logistics

Benefits

MORE (Management Of Component Overhaul and Repair)

Modular product portfolio Engineering know-how and repair developments Extensive capability for component repairs worldwide One of the largest component pools in the world Fully available logistics chain

MORE is your easy way to avoid increased organizational expenses, extra costs and the risk of exceeding layover times. Irrespective of whether the layover takes place at one of our facilities or elsewhere, we guarantee the availability of components within the layover at fixed prices. We also organize the door-to-door transportation of the material – for a worry-free overhaul event.

Availability guaranteed

Material Pooling

Whether you are looking for a coffee maker, an air cycle machine or instruments in the cockpit – we operate one of the largest aircraft component pools in the world. If you join in, we make sure you’ll get the right component delivered to the right place at the right time.

Total Component Support – TCS®

Reduce the expenses of owning stock and managing parts repair by becoming a member of our aircraft component pool. Benefit from an airline-proven global supply concept that includes:

• 24/7 access to our pool
• 100% delivery reliability
• 1:1 replacement
• Advisory service
• Delivery to any destination in the world
• Customized service packages – from single unit to fleet support
• Minimized financial and operational risks

2,300,000,000 USD

worth of components in stock

Availability guaranteed

Material Pooling

Local stocks all over the world

We turn your parts around

Repair and Overhaul

We offer the world’s most extensive capabilities for aircraft component repairs and overhauls. Our services are available as Single Component Maintenance or Total Component Maintenance.

Total Component Maintenance – TCM

Benefits

Our Total Component Maintenance (TCM) service provides comprehensive services for selected parts or complete aircraft.

• Single point of contact for repairs, overhauls and modifications
• Compromises all logistics, including modification tracking and warranty claims
• Costs capped at a payment per flight hour

• Focus on the total cost of ownership for every unit

Test, repair, overhaul and modifications For all common aircraft types and technologies Customized engineering Dispatch reliability at the lowest capital costs 50 years of everyday airline experience Quick turnaround times

Single Component Maintenance – SCM

Our Single Component Maintenance (SCM) is the product of choice for tailored component repair and overhaul. The support ranges from single events to exclusive or non-exclusive long-term agreements covering any volume of desired part numbers or events.

• Customized engineering
• 55,000 P/N served
• Proven high-quality repair procedures
• Cost-efficient pricing models

400,000

components are repaired in our worldwide shops every year

Single component availability

Loan, Exchange & Sale

From routine requests to AOG support, we provide you rapidly with aircraft material as a loan, an exchange or a sale. Whether you need single parts or bundles, just give us a call. You don’t need to be a contract customer to benefit from this service.

400,000

parts are delivered by us every year to customers worldwide

Benefits

Worldwide access to vast global component inventory 24/7 availability 12 month/2,000 flight-hour warranty High Lufthansa Technik quality standards Logistics services available on request: air freight, ground transport, courier, OBC, air charter

5,000

aircraft and more than 160 international carriers are supported by us

Single component availability

Loan, Exchange & Sale

Local stocks all over the world

Small things are big for us

Shop Replaceable Units

Airlines, MRO providers and OEMs benefit from our SRU engineering and repair capabilities, as well as from our range of value-added services, from building local spare parts pools to selling test equipment.

5,000

unique repair methods for SRU are in our portfolio

Benefits for MRO

Benefits for airlines

Benefits for OEM

Support from a strong partner Fast availability Cost-efficient replacement Certified test equipment Design organization (21J)

Short downtimes Cost-efficient SRU services Higher component value Increased durability Flexibility

Airline background Partner up with the leading MRO provider Engineering and production expertise Flexibility and reliability Just-in-time deliveries

Small things are big for us

Shop Replaceable Units

PARTS

Real savings

Our engineers develop state-of-the-art proprietary repair methods, test equipment and tools.

PARTS stands for Production, Alternates, Repair, Technologies and Solutions. It embodies our efficiency-focused approach to reducing costs by repairing rather than replacing expensive materials and new parts.

Local pool

Reliability

Trading

We offer a local parts pool right on site and take care of everything from initial sourcing study and home location assignment to repair, overhaul, documentation and technical services.

Repair

Production

Quality surplus parts

We buy and sell both serviceable and unserviceable SRUs from all major suppliers. Non-airworthy but repairable parts are fed into our internal repair cycle and recycled.

Test stands

Engineering

Our wide range of test stands, designed and manufactured in house, meet the most advanced standards and can be customized to meet specific customer requirements.

Testequipment

Strong in small parts

Consumables and Expendables

Even the tiniest missing part can ground the largest aircraft. That’s why we devote particular attention to consumables and expendables (C&E). We offer three different levels of integration for the supply of these small but critical parts:

• c.now® – ad-hoc support
• c.more® – classic supply
• c.all® – integrated supply

250,000

and more part numbers of C&E material are permanently in stock

c.all®

c.now®

c.more®

Just leave everything to us – we minimize your costs and efforts related to C&E supply with an all-round carefree package. Our c.all® service guarantees the availability of material, and we take care of all the planning, purchasing and logistics.

• Highest level of material availability
• On-site storage of frequently needed parts/customer-individual consignment solution
• Includes all planning, purchasing and logistics
• Ongoing optimization of material supply

Do you need material right now, or maybe just one piece? We will supply you with the required C&E part immediately.

• No fixed contract
• Material is always supplied with the appropriate airworthiness certificates
• Fastest availability with an efficient global supply network

On the basis of a classic supply contract, we offer preferential purchasing terms for a jointly defined spectrum of consumables and expendables that are commonly used in your operations.

• Predictable and transparent costs
• Low level of investment
• No fixed fees
• Easy ordering process

Composite Structures

The benchmark in composite services

Repair Capabilities

Pool of Spares

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Strong together

Repair Capabilities

Technology highlights

We are recognized experts in composites and bonded material repairs in the aviation industry. Ever since these structures were introduced in aircraft design, we have been working on revolutionary technologies to repair them. Today, we are proud to offer our customers the capabilities and know-how needed to maintain all composite and bonded materials used in modern aircraft.

Service capabilities

Mobile repair robot

Our autoclave in Hamburg

Testing Repair Maintenance Overhaul Modification

Testing Repair Maintenance Overhaul Modification

• Fully automated inspection and repair
• Generates cost and time savings
• Increases repair quality
• A Lufthansa Technik invention
• Also available as a mobile solution

• Accommodates even the largest aircraft parts made of CFRP
• 5 meters in diameter and 6 meters long
• Capable of processing composites at pressures up to 16 bar
• Suitable for temperatures up to 250 °C

Strong together

Repair Capabilities

Composite Structures: Asset management

Strong together

Pool of Spares

Whenever you need a spare nacelle part, radome or flight control surface, we are almost certain to have it in stock – because we operate one of the largest pools for composites in the world, available according to your needs, whether for loan or for sale. And our digital solution AVIATAR MRO Management helps you to search for and find the right part, including LRUs, ARCs, C&E and tools.

AOG support

Our Airline Support Team dedicated to composite repairs (AST Nacelles & Composites) is the perfect solution for fast on-site help. Operators can simply call the AST hotline and receive a repair on site, to the proven standard of quality for which Lufthansa Technik is renowned.

Service capability

One of the world’s largest material pools for composite structures Digital application to manage MRO events and spare parts supply Contract management AOG support specializing in composite structures

1,100

major spare components are available in our materials pool

Special Mission Aircraft

Perfectly equipped for exceptional tasks

AeroMedical Solutions

SOFIA

Special Mission Services

Zero Gravity

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Expertise in special aircraft

Special Mission Services

Some planes have a mission beyond merely transporting passengers or freight. These special mission aircraft are highly welcome in our hangars. They give us the opportunity to fully exploit all dimensions of our technological capabilities, creativity and craftsmanship.

All-round technical support

Support before entry into service

“Our capabilities for special mission aircraft are based on decades of experience gained through the completion and equipping of private and government aircraft.”

• Aircraft selection
• Modification
• Configuration
• Outfitting

What helps us to master these unique tasks?

Wieland Timm, Head of Corporate Sales Special Mission Aircraft

In-service technical support

• Engine and landing gear maintenance
• Component supply
• Maintenance
• Major overhauls

Extensive engineering know-how for customized solutions Quadruple approval as a maintenance (Part 145), design (Part 21/J), production (Part 21/G) and CAMO organization Close relationships with suppliers Fast access to OEMs Trust-based relationships with aviation authorities

Maintaining a flying observatory

SOFIA

The Stratospheric Observatory for Infrared Astronomy (SOFIA) was a modified aircraft designed for astronomy observations in the stratosphere. During its use from November 2010 to September 2022, it was regarded as the most expensive aircraft in the world. With our stable backbone of experts, large material pools and close relationships with suppliers, we provided the full range of services necessary to maintain such a valuable aircraft – for an entire decade.

• Close collaboration with NASA, who was operating the flying observatory
• Extensive know-how fueled by a decade-long understanding of the Boeing 747SP

Transforming an Airbus into a flying laboratory

Zero-G Aircraft

You don’t need a space mission anymore to conduct scientific experiments in zero gravity. To this end, we have converted an Airbus A310 into an in-flight test and research platform for parabolic flights.

• Enabling prospective astronauts to experience weightlessness for the first time
• Allowing scientists to conduct research in zero gravity

Safe patient transport and care

AeroMedical Solutions

Turnkey projects

AeroMedical Solutions from Lufthansa Technik offers a one-stop shop to realize patient airlift solutions – from single patients to mass medevac. We start with a joint in-depth analysis of customer needs, conclude on a personalized solution and offer the necessary products up to the complete aircraft. We focus on a multidisciplinary approach, cooperating with medical staff and technical staff but also with logistics and others.

A321 for the German Air Force

The German Air Force has ordered two A321 LR aircraft, the successors to the A310 MRTT used for many years to date, as transport aircraft with a MedEvac configuration. The A321 LR will have six PTU NG and 16 litter rack positions, plus seats.

Wide-body MedEvac layout

During the COVID pandemic, we received several requests for high-capacity patient-transport aircraft. Based on typical wide-body aircraft concepts, different types of litter racks have been developed to transport approximately 40 stretcher patients, all dependent on oxygen.

Ebola aircraft A340

At the height of the ebola epidemic of 2014, Lufthansa Technik was commissioned by Germany’s Federal Foreign Office to convert an Airbus A340 into an evacuation aircraft for transportation and treatment.

Safe patient transport and care

AeroMedical Solutions

Products

Litter racks

Patient Transport Unit

Litter racks are ideal in situations where many medium-care patients need to be airlifted. They are more space-efficient than the PTU, while also providing a low to medium level of care. Depending on the cabin geometry, up to three patients can be stacked on the footprint of one stretcher. Litter racks are also seat track mounted. There are four general variants to choose from:

• Basic care – Maximum stacking to create as many lie-flat bed positions as possible
• Intermediate care – The basic care variant, with additional oxygen supply
• Advanced care – One or two patients per position, with oxygen, health monitoring and emergency ventilation. The extra height allows better patient observation and easier intervention
• Isolated care – Combined with EpiShuttle or similar for single-patient self-contained transport

The Patient Transport Unit Next Generation (PTU NG) represents the optimum solution for transporting patients requiring intensive medical care. It meets the requirements of today’s medical devices, the relevant medical norms and the as well as aviation safety requirements. Moreover, it fulfills the relevant NATO standards. In particular, the PTU NG allows:

• The necessary medical positioning of the patient combined with the restraint needed for flight safety
• The arrangement and retainment of medical devices, e.g., monitors, ventilation, infusion systems
• The supply of medical oxygen and electricity for such devices
• Storage of medical appliances

Safe patient transport and care

AeroMedical Solutions

Additional equipment

Oxygen rack

Trainings

We offer a complete package of initial and refresher trainings: Component Maintenance Training, Operation Manual Training, Medical User Training and Disinfection Training

Several solutions for oxygen supply below or beside the litter racks are available. Some of those solutions are even capable of high-flow oxygen ventilation. Installation is easy thanks to quick-lock seat track adapters.

Medical Equipment and Retainer

We can offer a complete package of the latest medical devices. This includes consulting concerning equipment selection and positioning. We can also offer certified retainers for building equipment-retention architecture in the aircraft.

Spare parts

For our products you can be sure that there is always a spare part in stock and available 24/7 once a demand occurs.

Floor protection

Floor protection shields the cabin floor from fluid spills. It can be easily cleaned and disinfected – including outside the aircraft. It is lightweight, foldable for convenient storage and can be installed within minutes.

MRO services

With our specially trained staff, we ensure a long service life and continuous operational readiness of your equipment.

Supporting products

Other supporting products are available, such as medical galleys for drug preparation, temperature-controlled and/or locked stowage, waste management, retainers for medical devices and racks for patient monitoring.

Airbus A310 MRTT

German Government Fleet

Open Skies

Approvals

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Certified for every mission

Approvals

With a comprehensive set of approvals, we are qualified to perform virtually any task our customers require. This spans repairs, design and development of parts and processes, fabrication and testing, as well as ensuring the necessary airworthiness certificates for both civil and military aircraft.

Maintenance organization (Part 145)

Design organization (Part 21/J)

We are approved to maintain aircraft not only by the European and American aviation authorities but also by many other national aviation authorities. Our experts know every type of aircraft literally inside and out – and have the technologies and experience required to maintain them.

The EASA Part 21 Subpart J entitles us to perform design work on effectively all commercial aircraft – from avionics to structures and systems. Our scope encompasses major modifications (STC) as well as minor changes, which we are allowed to certify without authority involvement.

Production organization (Part 21/G)

Approved DEMAR Organization

The DEMAR (Deutsche Military Airworthiness Requirements) defines the standard procedure for the certification of military aircraft systems of the Bundeswehr. As an approved DEMAR organization, we are authorized to maintain and ensure the airworthiness of aircraft operated by the German Armed Forces.

We are the world’s only MRO enterprise that offers its own product lines for commercial aviation as well as for individual aircraft. Successful products from Lufthansa Technik are certified by airline authorities and operationally proven in fleets throughout the world.

CAMO

Approved as a Continuing Airworthiness Management Organization (CAMO), we help lessors, banks and VIP owners to fulfill the numerous legal and technical requirements that are necessary to operate an aircraft. Our team is your reliable partner from the smallest of issues up to complex tasks and transitions.

Approvals

Project Pegasus

Military Aircraft Services

P-8A Poseidon

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Certified for every mission

Approvals

With a comprehensive set of approvals, we are qualified to perform virtually any task our customers require. This spans repairs, design and development of parts and processes, fabrication and testing, as well as ensuring the necessary airworthiness certificates for both civil and military aircraft.

Maintenance organization (Part 145)

Design organization (Part 21/J)

We are approved to maintain aircraft not only by the European and American aviation authorities but also by many other national aviation authorities. Our experts know every type of aircraft literally inside and out – and have the technologies and experience required to maintain them.

The EASA Part 21 Subpart J entitles us to perform design work on effectively all commercial aircraft – from avionics to structures and systems. Our scope encompasses major modifications (STC) as well as minor changes, which we are allowed to certify without authority involvement.

Production organization (Part 21/G)

Approved DEMAR Organization

The DEMAR (Deutsche Military Airworthiness Requirements) defines the standard procedure for the certification of military aircraft systems of the Bundeswehr. As an approved DEMAR organization, we are authorized to maintain and ensure the airworthiness of aircraft operated by the German Armed Forces.

We are the world’s only MRO enterprise that offers its own product lines for commercial aviation as well as for individual aircraft. Successful products from Lufthansa Technik are certified by airline authorities and operationally proven in fleets throughout the world.

CAMO

Approved as a Continuing Airworthiness Management Organization (CAMO), we help lessors, banks and VIP owners to fulfill the numerous legal and technical requirements that are necessary to operate an aircraft. Our team is your reliable partner from the smallest of issues up to complex tasks and transitions.

Serving those who protect our values

Military Aircraft Services

For more than 60 years, Lufthansa Technik has been collaborating closely with the German Air Force to ensure the highest possible availability of their machines – a unique service portfolio comprising maintenance, repairs and aircraft modification that many foreign armed forces also rely on.

Modification and specialization

Maintenance, repair and logistics

Special missions call for special aircraft. Lufthansa Technik ensures that governments and armed forces receive aircraft that are individually tailored to the requirements of their special missions. In numerous projects we have proven that we can implement even the most complex requirements.

As the world’s leading MRO provider, we make sure that aircraft are ready for any military or humanitarian mission. A worldwide repair network, an extensive pool of spares and modern repair methods enable us to get your aircraft in the air anywhere in the world. And with digital technology, we can predict failures before they even happen.

Our modifications include:

Our services include:

Aircraft for the German government Open Skies Project P-8A Poseidon Project Pegasus Airbus A310 MRTT

Additive manufacturing methods Engine services AOG services Procurement of components Technical training

Serving those who protect our values

Military Aircraft Services

Military aircraft services outside Germany

Royal Air ForceA330 MRTT

Czech Air Force A319 Gov.Transport

Royal ThaiAir Force A320 Gov.

US Air Force C-17 Engines

Italian Air Force KC 767 Transport - Tanker

Royal ThaiAir Force A320 Gov.

Royal AustralianAir ForceA330 MRTT

The most modern government fleet in the world

German Government Fleet

Between 2020 and 2024, Lufthansa Technik fully converted three brand new Airbus A350s for the German government. Their equipment includes private rooms for the politicians, conference rooms and office areas, as well as seats for the delegation in the rear area. In the future, we will be proud to serve the German Air Force with spares, repairs and maintenance for these exceptional aircraft.

Kurt Schumacher

Konrad Adenauer

Theodor Heuss

Handed over in 2020

The German Air Force One, handed over in 2022

Handed over in 2023

Our mission: Operational readiness

Executive Transport Wing of the Federal Ministry of Defense

We also provide technical support for these aircraft:

• 1 Airbus A321
• 2 Airbus A321 LR
• 2 Airbus A319
• 1 Airbus A319 Open Sky
• 3 Bombardier Global 5000
• 3 Bombardier Global 6000

Germany’s new maritime patrol aircraft

Project P-8A Poseidon

In 2015, the German Navy received its first P-8A Poseidon, with unique capabilities for anti-submarine warfare, surveillance and search and rescue missions. Lufthansa Technik will support the Bundeswehr in maintaining this strategically important aircraft – a task we will also execute for the army of New Zealand and their P-8A Poseidon fleet.

Further facts

The P-8A provides capabilities important for fulfilling Germany’s collective defense obligations as part of its NATO membership. The Boeing P-8A is based on the civilian 737-NG – we currently supply 470 aircraft of this type worldwide. Many years of experience in the technical support of Boeing aircraft and a close relationship with the airframer help us to ensure maximum reliability.

Surveillance system for the German Army

Project Pegasus

A complete picture of developments on NATO’s external borders is only possible through signal-based surveillance and reconnaissance. The airborne weapon system Pegasus is a central part of this mission. Three Bombardier Global 6000 aircraft will be purchased and converted for this purpose.

Further facts

Hensold is going to provide the surveillance technology. Lufthansa Technik is the system integrator and is responsible for the procurement of the aircraft and their modification. The task includes development of the adjustments, conversion of the cabin and scaffolding of the technology.

Enabling international observation flights

Open Skies

The Treaty on Open Skies allows OSCE-participating states to fly over the territories of other participants, taking aerial photographs. Germany is providing what is currently the most modern aircraft to fulfill this contract.

Further facts

Complete overhaul of an Airbus A319CJ 150 modifications within 26 months Numerous glazed openings were milled in the aircraft floor, enabling the use of the latest camera technology Four ergonomic operating stations were installed inside the cabin, enabling the staff to operate the surveillance technology

One aircraft, three variants

Airbus A310 MRTT

Beginning in 1998, Lufthansa Technik converted four Airbus A310 into Multi-Role Transport Tanker (MRTT) for the German Air Force. At the time, these were NATO’s most modern multirole aircraft, serving as flying intensive care units, flying fuel stations and troop transporters.

Tanker version

PAX version

MedEvac version

Aircraft Maintenance

All you need is us

Training

Approvals

Base Maintenance

Back

A passion for quality

Training

Apprenticeship

Quality needs qualification. That’s why the sound training of our technicians is among our top priorities. Mechanics, IT experts logistics specialists – all our trainees go through a curriculum that is far above the industry average.

• Apprentices are trained in the company and at vocational school.
• They get to know different areas in one of the largest MRO companies worldwide.
• Experienced mentors guide our apprentices during their development.
• In Frankfurt and Hamburg, a decommissioned Boeing 737-500 is available for training purposes.

Quality management

We employ a unique management system to ensure that quality aspects are fully integrated, continuously improved and standardized. It plays a critical role in maintaining our authority approvals and certifications, such as:

• The EN 9100 and EN 9110 quality standards we have held since 2007,
• The ISO 14001 environmental management standard and
• The OHSAS 18001 international standard for health and safety at work.

Training

Lifelong learning is a cornerstone of our employee philosophy. With Lufthansa Technical Training GmbH, we own a subsidiary that is one of the world’s leading providers for technical training in the airline industry.

• The training portfolio covers all common aircraft and engine types.
• Courses are available as classic classroom trainings, practical trainings and e-learning methods or blended learning.
• More than 600 companies worldwide trust in their competencies.
• In Hamburg, a decommissioned Airbus A320 serves as the Hydrogen Aviation Lab, a laboratory for testing maintenance and ground processes for future hydrogen-powered aircraft.

One for all

Base Maintenance

We offer our customers more than 40 overhaul lines in our strategically located global base maintenance network for any fleet size, in any season, for base and heavy maintenance. From single events to one-stop fleet solutions, we guarantee high service, top quality, competitive turnaround times and maximum efficiency. And by integrating extensive modification programs during overhaul periods, we keep your fleet competitive.

Benefits

Close to you: Eight base maintenance facilities around the world Massive capacity: More than 40 base maintenance lines Different locations – one high standard Digital solutions that go far beyond conventional base maintenance Shortest reliable turnaround times in the market

base maintenance mechanics

>4,000

>700

base maintenance events per year

Total Base Maintenance Support

>100

base maintenance customers

Our one-stop product Total Base Maintenance Support (TBS®) provides you with a complete range of integrated overhaul services managed from a single source and tailored to your flight operations.

Certified for every mission

Approvals

With a comprehensive set of approvals, we are qualified to perform virtually any task our customers require. This spans repairs, design and development of parts and processes, fabrication and testing, as well as ensuring the necessary airworthiness certificates for both civil and military aircraft.

Maintenance organization (Part 145)

Design organization (Part 21/J)

We are approved to maintain aircraft not only by the European and American aviation authorities but also by many other national aviation authorities. Our experts know every type of aircraft literally inside and out – and have the technologies and experience required to maintain them.

The EASA Part 21 Subpart J entitles us to perform design work on effectively all commercial aircraft – from avionics to structures and systems. Our scope encompasses major modifications (STC) as well as minor changes, which we are allowed to certify without authority involvement.

Production organization (Part 21/G)

Approved DEMAR Organization

The DEMAR (Deutsche Military Airworthiness Requirements) defines the standard procedure for the certification of military aircraft systems of the Bundeswehr. As an approved DEMAR organization, we are authorized to maintain and ensure the airworthiness of aircraft operated by the German Armed Forces.

We are the world’s only MRO enterprise that offers its own product lines for commercial aviation as well as for individual aircraft. Successful products from Lufthansa Technik are certified by airline authorities and operationally proven in fleets throughout the world.

CAMO

Approved as a Continuing Airworthiness Management Organization (CAMO), we help lessors, banks and VIP owners to fulfill the numerous legal and technical requirements that are necessary to operate an aircraft. Our team is your reliable partner from the smallest of issues up to complex tasks and transitions.

Logistics

All you need is us

Transportation

Warehousing

Lufthansa Technik Logistik Services

Special Services

Back

We like to move it

Customer-Specific Logistics Solutions

Our subsidiary Lufthansa Technik Logistik Services is one of the leading providers of logistics services in the MRO and airline industry. Their service portfolio ranges from storage and handling of aircraft parts to a wide set of transportation possibilities, including special services such as ad hoc requests (AOG) and engine transportations.

Key facts

30 warehousing locations worldwide Approx. 1,300 employees More than 50 transportation partners and service providers 100,000 square meters of storage space 250,000 part numbers in stock 2.5 million transports each year Support for more than 750 customers

We like to move it

Customer-Specific Logistics Solutions

Our quality approach

The national and international certificates and approvals we hold simplify and accelerate many processes, reduce bureaucracy and thus minimize costs for our customers.

Certificates

Dangerous goods

Quality management

Our certificate as an IATA agent allows us to promote, sell and handle international air cargo transportation. For transportation on the ground, we hold the EU license, a road haulage permit. With our privileged status as an Authorized Economic Operator (AEO), we can simplify and accelerate customs clearance.We are approved as a known supplier at the major airports in Germany, which allows us to bypass additional security checks by the authorities and to dispatch freight directly.

We hold an approval for handling radioactive substances. We have permission to handle pyrotechnic substances.

Lufthansa Technik Logistik Services is one of the few companies certified according to AS/EN 9120, Quality Management Systems – Requirements for Aviation, Space and Defense Distributors.To prove and assure the quality of our services, we approve and audit our logistics suppliers and subcontractors on a regular basis.

One for all and all for you

Transportation Services

We not only know the fastest way to every corner of the globe, we also know how to make your transport as economical as possible. With this knowledge, we organize individual spare part shipments as well as complete repair cycles. No matter if it’s ad hoc or routine transport, small and handy or oversized and bulky, dangerous goods or not – our transport management process is available for all priorities and material categories. Transportation can be arranged by road freight, air freight, integrator or, if necessary, sea freight.

Benefits

Track and trace with L/tracking

Our web-based platform delivers full coverage of your transport chain, including access to transport documents such as air waybills and proforma invoices.

Transport setup optimized for individual requirements Optimum mix of integrators and air-freight service providers Independent network Cost-efficient transport Continuous network optimization 24/7 AOG support services Single point of contact Web-based tracking and tracing Shipping with intelligent on-demand scheduling Performance reports

Excellence in stock

A Home for Your Aircraft Spare Parts

Working with Lufthansa Technik Logistik Services guarantees immediate access to an extensive stock of consumables and expendables. Furthermore, due to the company’s well-developed supply network, material requirements outside the standard materials spectrum can be satisfied quickly and reliably.

• Modern warehouses located at international hubs
• Optimum storage conditions including temperature and humidity control
• Special security areas available
• Bonded warehouses to avoid unnecessary customs procedures
• Staff who are trained specifically in aviation logistics
• With advanced process management, we ensure accordance with all aviation regulations
• We also perform transportation and customs clearance services

Digital warehouse

With ambitious digitization measures, we are setting new standards in aviation logistics:Automated storage, autonomous transport systems and digital assistance systems help us process urgent inquiries faster. An automated tool crib system, smart wearables and paperless processes help our colleagues with their work. Intelligent data analysis is used to improve human resources and capacity planning and to reduce throughput time for goods.

Solutions for all your tasks

Special Services

AOG services

Engine transports

Engine stand leasing

We help you get off the ground when your plane is grounded for technical reasons. Our dedicated AOG team consists of global transport experts with many years of experience and in-depth training. Working 24/7, 365, we make sure to find the fastest and most reliable transport for your urgently required materials.

We are the leading specialist for engine shipments and bulky transports. We offer standard, ad hoc and emergency transports, as well as air-charter transports for exceptionally urgent cases. Our team of specialists is available 24/7 and is present in all key markets.

We have a wide range of engine stands for diverse engine types, e.g., for Trent 500/700, CF6, CFM56 and V2500 series. The stands are equipped with state-of-the-art technical features to ensure that your valuable asset can be transported and stored safely. The engine stands are available for AOG requirements as well as for long-term needs.

>1,000

engine transports are managed by us every year

Cabin Modifications & Solutions

Upgrade your aircraft interior

High-Density Configurations

Cockpit Voice and Flight Data Recorder

In-flight Entertainment & Connectivity

Graphics

New Products

GuideU

Back

Lighting the way

GuideU

GuideU is the most elegant and innovative floor path marking system available for aircraft cabins. Its photoluminescent strips are easy to install, lightweight and work completely electricity free. Additionally, this patented technology “Made in Germany” is 100% customizable in color and shape, making it the trusted choice for all commercial aircraft.

Benefits

No life limit, no maintenance No electrical power required, non-radioactive Lightweight, one-piece system Curved shapes and many different colors Airline logos can be printed Patent capsulated system makes sealant or end caps obsolete

Lighting the way

GuideU

GuideU adapts to everything

Our CustomFit technology integrates the structure and design of the chosen carpet into the surface of the strip, making it almost invisible under normal lighting conditions.

GuideU is available in a wide range of colors, so it blends smoothly into your existing cabin design.

Our ColorCurve technology follows the particular contours of your cabin, creating a truly unique and unmistakable look.

Our GuideU Curved CustomFit strips perfectly blend with the surrounding carpet both in form, color and structure, thus meeting even the highest design standards.

Fillers in various heights make it possible to adapt the light-strip assembly height to different carpets.

An optional carpet protector can be used to protect the carpet edges against damage.

More capacity for your A320

High-Density Configurations

More passengers mean more revenue per flight. That’s why many airlines enlarge the seat capacities of their A320 fleet up to 186 seats. Lufthansa Technik has developed some dedicated solutions that save space and weight – without compromising on passenger comfort or safety needs.

Bigger door

New aft bulkhead solution

Direct View Camera System

Center Ceiling Stowage+ (CCS+)

HiPer Slide

Another simple solution for more stowage space is enlarged doors for the overhead bins. This retrofit design increases the overhead luggage capacity from three to five trolley suitcases.

Our compact and flexible aft bulkhead provides a maximum of stowage options in the aft galley, in combination with a double lavatory. Depending on the configuration a customer chooses, the aft galley provides space for six additional seats, up to eight half-size trolleys or 19 standard containers. The unit can also accommodate beverage makers, ovens and USB charging points.

With the Direct View Camera System (DVCS), flight attendants can see the entire cabin. The forward-facing flight attendant seat (CAS) is no longer necessary. This reduces weight, fuel consumption and work, because the CAS is maintenance-sensitive. The DVCS also improves safety with a night-vision function that ensures an overview of the cabin even in the dark.

More passengers also mean more hand luggage – which often leads to costly boarding delays due to limited space. Center Ceiling Stowage+(CCS+) allows airlines to gain additional storage space in the cabin. Inside the CCS+ module, airlines can store less-frequently used equipment such as life rafts, baby bassinets, emergency equipment and crew luggage.

Even with a higher number of seats, it must be possible to evacuate the entire aircraft within 90 seconds. We developed single-lane slides that are 80 kilograms lighter than the usual dual-lane emergency slides.

Repair cabin interiors rather than replace

SkySHINE

A scratch in the paintwork, scuffed leather on the seat, marks on high-quality components – minor optical imperfections diminish the overall impression passengers have of their flight experience, especially in premium classes. Repairing these flaws typically means replacing the damaged components, which is often time-consuming and expensive. With SkySHINE, Lufthansa Technik offers a quick and cost-saving approach to refurbishing a damaged cabin interior. With a special color pistol, our mechanics add a coating to the damaged areas, making worn-out components look brand new. This simple yet innovative process means offering a mobile repair service that can be done as part of daily maintenance operations – even during short layovers.

Benefits

Easy extension of the lifetime of interior parts No need for costly dismantling and replacing 16 million colors to choose from Fast and simple color matching based on customer samples Rapid drying time Odor-free application by airbrush Eco-friendly water-based paint Normal line-maintenance ground times can be exploited

Pure water quality above the clouds

PuriFLY

Drinking-water filters on aircraft currently use activated carbon. This neutralizes the chlorine in the tap water and purifies the water itself. These filters need to be changed and cleaned regularly. Unlike these conventional filter systems, PuriFLY uses a second filtration stage in addition to the activated carbon. It consists of a hollow-fiber membrane with extremely small pore diameters. This retains all particles larger than 0.2 µm and reliably removes 99.99999% of all waterborne micro-organisms.

Highest medical standard

PuriFLY complies with the international ASTM F838-20 standard for medical sterilization filters and exceeds the highest level of filtration, log 7.

Easy retrofit

PuriFLY is easy to install in all common aircraft types: an upgrade consists of replacing the filter cartridge and updating the documentation.

Longer lifetime

PuriFLY’s service life is three times longer than a conventional filter’s, resulting in fewer replacement intervals, less material consumption and lower costs.

99.99999%

germ-free drinking water on board

Underfloor heating for aircraft

HeatNOW

At cruising altitude, the door and galley areas are often affected by extremely low temperatures down to -50 °C. These cold spots cause discomfort for crew members and can even lead to moisture hindering doors from opening normally under icy conditions. Many aircraft operators use heating elements with resistance wires to ensure comfort and functionality in this area. But these resistance wires are rather sensitive, and exchange of defective elements is an expensive affair – and often even impossible. As a solution to all these issues, we developed HeatNOW: a heating pad providing cozy temperatures and high technical reliability. The solution consists of a heating layer and two additional layers for protection. It can be connected to the current supply of the aircraft and thus be regulated at different temperature levels.

Benefits

High robustness ensured by two protection layers Ultra-thin with a total thickness of <2 mm Ultra-lightweight heating layer <150 g/m² Less expensive than common heating solutions Quick installation at customized positions Suitable for all aircraft types Easy to maintain

Colors and signs for aircraft

Graphics

3D Logos

Foils are an attractive alternative to time-consuming cabin makeovers or liveries on fuselage, tail and even wings. Lufthansa Technik offers a complete range of graphic services for almost every type of passenger or freighter aircraft. Whether you are looking for aircraft foiling on the outside, exterior technical markings, interior placards or signs in the cabin, there are practically no limits to the designs and color schemes that can be executed.

Interior Placards

Painting Stencils

The perfect match for sophisticated interior decor is our 3D-technology for logos, letters, or other graphic elements. These logos are available in color but can also imitate the look of wood, marble, or other patterns.

We create placards and décor foils to fit in any interior design. With our special printing technologies, we can create elegant finishes in silver, gold or champagne and print on all kind of surfaces.

Event Foils

Benefits

Mandatory Signs

All our aircraft foils are thin and lightweight. Their special perforation ensures they can be applied and removed easily. All colours and shapes are possible.

40 years of experience State-of-the-art equipment for printing, cutting, etc. Short delivery times All products available with EASA Form 1 Global 24/7 support and customer service

We produce mandatory signs according to regulatory requirements and customer’s needs. All these signs are available as individual spares or as complete kits.

Exterior Placards

Innovative Markings

Our exterior placards are highly durable with adhesive strength. They can be applied directly to the exterior surface with or without edge sealing. It is also possible to paint them over.

In the last 40 years the Lufthansa Technik graphic solutions team came up with many special printing and application processes. For example, a print that is resistant against oils, cleaning agents, and other chemicals.

Full service or individual support

• Application
• Removal

• Design development and certification (EASA Part 21/J)
• Production (EASA Part 21/G)

Always receptive to innovation

TIOS+

The evolution of Ku-band and L-band antennas is our three-in-one solution TIOS+, which can also accommodate Ka-band antennas. Currently, the Honeywell MCS-8000 system is integrated. These antennas can be installed either as stand-alone units or in combination with other Ku/L-band antennas. As an additional option, a forward-facing HD camera can be integrated, taking advantage of the radome’s prominent location at the highest point of the aircraft.

Capabilities

Antennas and cameras

Ka/Ku-Band Live TV MCS8000/DBA1160

Ku-Band Plane Simple Antenna

HD Camera AVS900

Ka/Ku-Band Live TV MCS800/TW500

HD Camera AVS720

HD Camera CAMHD-T

Ka/L-Band MCS800/AMT-700

Ku-Band KuSAT-200

BBJ1

“I like this product a lot, and I like the network of the SATCOM community that I’ve been active in for several years now.”

BBJ2

737-700/800

737-7

737-8

Beate Rehberg, Product Manager TIOS+

737-9

The smart STC connectivity solution for BBJ

TIOS

TIOS is our specially designed two-in-one radome and structural integration solution on the vertical stabilizer to provide permanent connectivity in business jets. The custom aerodynamic design saves weight and space and reduces drag and noise for fuselage-mounted installations. With this radome, Lufthansa Technik has found an economical and easy-to-implement solution for Boeing 737 operators who need Ku-band and L-band antennas.

Benefits

Depending on the scope of the installation, up to 100 kg weight can be savedReduces operational costs due to less weight and drag Tail-mounted installation has positive effect on center of gravity Two antennas under one radome

Connecting your aircraft

Lconnect

With Lconnect, you will find your perfect connectivity solution and receive professional support throughout the integration process, from hardware selection and the development process to synchronizing the installation schedule with your flight operations. Our Lconnect solutions bring in-flight entertainment and connectivity (IFEC) to passengers on your aircraft in the shortest possible time to increase passenger satisfaction and capitalize on the in-flight connectivity. We will help you get the best trade-off between the following aspects:

• Coverage, speed and reliability of service
• Size, weight and acquisition and maintenance costs of aircraft equipment
• Cost of service, depending on connectivity technology and satellite provider

Connected passengers

Connected cockpit/cabin crews

Connectedaircraft/systems

Benefits

Turnkeymodification

Fast installation on large fleets or single aircraft Minimum aircraft downtime Flexible installation during aircraft checks or special layovers Airline-proven, fast logistics Smart design with simple and flexible integration Tailored solutions for every customer and aircraft type

Lconnect …

• Boosts passenger satisfaction• Emphasizes airline differentiation• Accelerates the time to market• Gives airlines more value for their investment• Enables airlines to profit from the on-board connectivity service market

Update for the “Black Box”

Cockpit Voice and Flight Data Recorder

Lufthansa Technik and HENSOLDT have jointly developed a new generation of recording devices for the Airbus A320 family. These are far more powerful than previous cockpit voice and flight data recorders (CVR/FDR). This means that aircraft operators are well prepared for the new regulatory requirements in the United States, which mandate longer storage of flight data. Another advantage of the new system is that the recorders can remain permanently installed in the aircraft while the data is being read out. This is made possible by a special on-wing readout kit, whose software can be installed on any standard laptop. Especially in times of limited maintenance capacity or shortages of replacement recorders, this smart solution can significantly reduce maintenance costs.

Benefits

MTBF of 30,000 FHHigh reliabilityOn-wing readout capabilityPlug-and-play replacementCompliant with the FAA 25-hour CVR mandate

Update for the “Black Box”

Cockpit Voice and Flight Data Recorder

Cockpit Voice RecorderSferiRec 110

Flight Data RecorderSferiRec 120

Compliant withED-112A, EASA ETSO-2C123c, ETSO-2C177a,and ARINC 757 Up to 45 hours of cockpit voice recordingUp to 170 hours of datalink recording 3.0 kg / 6.61 lbs Underwater Locator Beacon (ULB) as a separate LineReplaceable Unit; universal mount supports various ULBtypes Highly flexible: field-loadable software and easy datareadout without requiring aircraft power

Compliant withED-112A, EASA ETSO-2C124c,and ARINC 747 Up to 1,600 hours of recording capacity 3.5 kg / 7.72 lbs Underwater Locator Beacon (ULB) as a separate LineReplaceable Unit; universal mount supports various ULBtypes and is lithium-free Highly flexible: field-loadable software and easy datareadout without requiring aircraft power

Flight Data and Cockpit Voice Recorder manufactured by HENSOLDT