BP DECOLLETAGE-ENGLISH

BP DECOLLETAGE

lathed small metal parts

THE COMPANY

BP DECOLLETAGE Ltd. (Ascoli Piceno), manifactures lathed small and micro metal parts by wire turning and thread cutting processes on-site, for important Italian and international markets.

• It was founded by GUIDO PEZZA in 2003, thanks to his twenty years of knowledge on ESCOMATIC and his great passion and technical ability, the company quickly made itself known in the context of high precision mechanics with constant growth.

• In 2014 the first factory was born, 1000 mq with 40 machines.

• After exponential growth, in 2016, a second factory of 400 mq was opened with another 30 machines.

• For these reasons, in 2019, it was necessary to move to a new and unique factory with a production surface area of ​​2500 mq and capable of hosting over 100 machines.

• Today, thanks to the broad growth prospects, there is an expansion of approximately 6000 mq.

PRODUCTS &SECTORS

Thanks to its know-how, professionalism and passion, the company has become an established reality and over the years has expanded the range of products that can be produced and has broadened its sectors of activity, always maintaining high quality standards and maximum availability to the needs of the customer.

AUTOMOTIVE

BP DECOLLETAGE has been part of the Automotive sector supply chain for years and has the skills and methodologies necessary to satisfy all the requests by the Automotive world

Sector that includes the design and construction of motorized vehicles, which is constantly changing.

LOCK

Thanks to its experience in the locks industry, BP DECOLLETAGE is the first Italian companies specialized in the production of components for cylinders and locks.

FASHION

Quick set-up times, great attention to finishes and technical support to the customer have made BP DECOLLETAGE a reference partner for big brands of fashion accessories in the world of leather goods.

SHOE INDUSTRY

Extended continuously evolving sector connected to the Fashion Sector

BP DECOLLETAGE has a long experience in the production of stakes and punches for Italian and international die markets.

FIXTURES

BP DECOLLETAGE has been collaborating for years with leader companies in the sector, producing turned small parts for accessories for aluminum windows and doors and similar.

ELECTRICAL & ELECTRONIC

Our company produces components for the electrical and electronics industry: contacts, plugs, tips, rollers and components for timed electric closures.

MATERIALS

Our main processing is wire turning:

• in rolls (from Φ 0.3 to 6mm),
• in bars (from Φ 6mm to Φ 20mm).

BRASS

QUENCHING STEEL

COPPER

with and withoud lead

AUTOMATIC STEEL

BRONZE

STAINLESS

TREATMENTS

Info

FINISHES AND WASHING

THERMAL TREATMENTS

CARBONITRIDATION

QUENCHING

GALVANIC TREATMENTS

SIFTERING AND POLISHING

Info

PRODUCTIVE PROCESS

For the production of turned parts, we use an extended quantity of machines:

-100 Escomatic cam machines; -11 CNC-controlled lathes; -8 flex speed lathes; -11 swiss-type 4/5/6 axes lathes; -1 transfer machine feeded by wire; -1 grinding machine; -1 rolling machine.

ESCOMATIC CAMLATHES

CNC-CONTROLLED LATHES

FLEX SPEED

SWISS-TYPE AXES LATHES

TRANSFER MACHINES FEEDED BY WIRE

To optimize production times and produce large quantities of pieces.

GRINDING MACHINE

To obtain more stringent characteristics, BP DECOLLETAGE is equipped with centerless grinding machine. It allows us to produce parts characterized by a small diameter with great precision.

ROLLING MACHINE

Useful to: -roll; -knurl; -thread; -realize details according to customer needs; -increase our production.

PRODUCTION

The strong point of BP is represented by the large number of Escomatic machine. The technique used by them is the turning of wire into coils by removing chips. Unlike conventional lathes, Escomatic lathes are based on a single principle: the material stoke in form of coils/skeins has no rotational movement. These are tools supported by a rotating work head (spindle) that rotate around the material, generating chip removal.

PRODUCTION

Thanks to short cycle times, this technique has the advantage of increasing productivity, obtaining pieces with competitive prices.

They are cam machines of different types based on the type of process:

-D2= turning and knurling process;-D4= turning and holing process; -D6= turning, threading, tapping, milling, holing and knurling process.

QUALITY

Each production is tested in order to guarantee constant precision and quality.

Quality Control in production and Final Testing are guaranteed by:

• standard measuring instruments such as micrometer, digital caliper and profile projector;
• digital microscope, roughness meter, roundness meter and micro-durometer;
• advanced optical measurement instruments Keyence, Mitutoyo, Sylvac and “O-Inspect” Zeiss.

100% SELECTION

To obtain more efficiency of the production processes we have created a 100% selection department with very high precision optical machines capable of identifying possible anomalies in each individual item and therefore offering a product consistent with the specifications indicated by the customer. The department includes 7 selection machines to be increased over 3 years according to our prototypes.

COMPANY DATA 2024

NUMBER OF PIECES 245.930.000

TURNOVER 4.185.000 euro

SQUARE METERS 2500+5000

WORKERS 35