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Temporary Solutions
Carlos Ehrenzweig
Created on September 28, 2023
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Third-Party Collaborations • Contract Manufacturing: Collaborate with contract manufacturers to temporarily take over some production responsibilities • Partnerships with Educational Institutions: Form partnerships with technical institutions to facilitate internships or temporary working arrangements to supplement the workforce • Temporary Staffing: Collaborate with staffing agencies to quickly onboard temporary workforce during personnel shortages • Collaborative Production: Explore collaborative production agreements within the industry to share workforce resources in times of need Infrastructure Solutions • Modular Workstations: Develop modular workstations to easily adjust to changing workforce dynamics and maintain social distancing • Transport Solutions: Provide transportation solutions to employees to ensure a steady attendance, especially during public transport disruptions Business Process Re-engineering • Process Simplification: Temporarily simplify complex processes to allow for operations with a reduced workforce • Decentralized Production: Explore opportunities for decentralizing production to smaller units to reduce disruption risks
Remote Working Solutions • Telecommuting: Enable non-manufacturing staff to work remotely to ensure that the administrative and support functions remain operational • Remote Monitoring: Establish systems for remote monitoring of manufacturing processes, allowing essential personnel to manage operations from a distance • Virtual Collaboration Tools: Implement virtual collaboration tools that facilitate seamless communication and project management among remote teams • Augmented Reality (AR) Assistance: Employ AR technologies to facilitate remote assistance, where experts from other locations can guide on-site workers through complex tasks Staffing Solutions with Available Personnel • Cross-Training: Train employees to handle multiple roles so they can temporarily cover for absent colleagues • Flexible Work Hours: Implement flexible work hours or staggered shifts to accommodate employees' needs while maintaining operations • Overtime: Allowing willing workers to work overtime can help maintain production levels during periods of reduced staffing • Peers from other locations: establish task forces to quickly mobilize and support employees from other locations • Retiree Pool: Maintain a pool of retired employees who can be called upon to return to work on a temporary basis, leveraging their experience and skills
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Raw Materials • Peer Support: Reach out to peer locations or industry networks for urgent raw material support, possibly in exchange for future reciprocation • Supplier Diversification: Quickly engage secondary or tertiary suppliers to secure necessary raw materials • Material Substitution: Temporarily use alternative materials that can substitute primary materials without significantly altering production quality • Emergency Agreements with Competitors: Activate pre-established emergency agreements with competitors for material sharing during disruptions • Customers surplus: Immediately negotiate with construction sites for sourcing aggregates and other necessary materials • Recycled Material Utilization: Temporarily consider the usage of recycled materials to continue production
Energy • Rental Generators: Quickly rent generators to ensure energy supply continuity. Have pre-agreements with suppliers for rapid deployment. • Battery Storage: Utilize battery storage systems charged through renewable sources for emergency power supply • Swift Shutdown of Non-Essential Systems: shut down non-essential operational systems to conserve energy • Emergency Lighting: Utilize battery-powered lamps and flashlights to provide necessary lighting in key operation areas • Natural Light: Make maximum use of natural light by relocating operations to areas with ample daylight, if feasible.
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Water • Rainwater Harvesting: If the geographic location and season permit, quickly set up systems to harvest and store rainwater for non-critical water needs • Water Conservation Measures: Implement water-saving measures immediately across all operations, including fixing leaks, reducing water usage wherever possible, and avoiding activities that require high water usage • Reuse of Process Water: Expedite systems to capture and treat water from different processes to be reused in non-critical areas of the manufacturing process • Identifying Nearby Water Sources: Quickly identify and secure alternative water sources such as nearby rivers, lakes, or underground water, private water suppliers, for immediate supply through tankers or temporary pipelines • Temporary Adjustments to Product Mix: Adjust the product mix temporarily to favor products that require less water in their production process • Portable Toilets: In case of plumbing failures, quickly bring in portable toilets to maintain sanitation standards at the manufacturing facility • Bulk Hand Sanitizers: Stockpile hand sanitizers and wet wipes to maintain hygiene levels if running water becomes unavailable
Logistics and transportation • Secure Emergency Transportation: Engage rental services and hire local transporters temporarily for urgent needs • Leverage Peer and Competitor Networks: Collaborate with peer companies and even competitors to share resources and storage facilities temporarily • Optimize Routes and Sourcing: Use dynamic routing software and local sourcing to navigate disrupted areas and maintain supply chain efficiency • Utilize Flexible Working Hours: Adjust working hours and delivery schedules to off-peak times to ease transportation hurdles • Implement Community Engagement: Utilize community networks and volunteer drivers to find local transportation solutions swiftly • Enable Swift Repair and Maintenance: Maintain emergency repair teams on standby for quick fixes to keep the fleet running • Enhance Communication and Coordination: Set up driver helplines and use digital platforms for real-time coordination and route updates
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Equipment Management • Revamp Older Equipment: As a temporary solution, restart older or previously retired equipment, if available and operational, to cover the production gap • Renting/Leasing: Find temporary rental or leasing options for the necessary equipment to maintain productivity, targeting providers that can supply the needed machinery on short notice • Strategic Spares: Maintain a repository of strategic spares for critical equipment to facilitate quick replacements and repairs Inter-Company Resource Sharing • Borrowing equipment from other Sites: If the company operates in multiple locations, consider arranging the rapid transfer of equipment from those sites to the affected location • Supply Products from local sites: Utilize products from alternative plants within your corporate network to maintain supply chains • Importing from Other Locations: Ensure a stable supply chain by importing necessary products from other locations, nationally or internationally, to meet customer demands
External Collaborations • Mutual Aid Agreements: Establish or activate mutual aid agreements with industry peers to share necessary resources temporarily, helping maintain production levels • Subcontracting: Consider subcontracting portions of the production process to reliable partners to ensure the continuation of essential operations • Source from Competitors: In extreme situations, source essential products directly from competitors to fulfill urgent customer orders and maintain market stability Process Adjustments • Modified Production Goals: Adjust production goals to align with the reduced equipment capacity, focusing on producing core products with high demand and profitability • Manual Processes: Explore the potential of incorporating manual processes temporarily where machinery is unavailable, ensuring a minimum production level is maintained
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Alternate Work Schemes • Telecommuting: Enable non-manufacturing staff to work remotely to ensure that the administrative and support functions remain operational • Remote Monitoring: Establish systems for remote monitoring of manufacturing processes, allowing essential personnel to manage operations from a distance • Virtual Collaboration Tools: Implement virtual collaboration tools that facilitate seamless communication and project management among remote teams Utilization of Unused Company Spaces • Repurposing Existing Spaces: Leverage underutilized company spaces, such as training centers or storage areas, transforming them into temporary production facilities • Shift Work: Implement shift work to maximize the use of available space, operating around the clock to maintain production levels Relocation • Temporary Facilities: Rent temporary facilities to maintain productivity. (e.g., coworking spaces, hotels and conference rooms, warehouses, or nearby business units) • Shared Facilities: Arrange temporary agreements with partner firms or even competitors for sharing facilities, utilizing their unused capacity to keep your operations running • Temporary Storage Solutions: Utilize temporary storage solutions like rented warehouses to manage inventory effectively
Mobile Operations • Mobile Production Units: If possible, deploy mobile production units that are designed to function in emergency situations • Mobile Offices: Establish mobile offices with necessary infrastructural setups for administrative staff to continue operations seamlessly. (e.g., Portable Office Containers, Converted Buses/Vans, Trailer Offices, RVs, Pop-up Tents and Marquees) • Quick Assembly Buildings: Employ pre-fabricated structures which can be rapidly assembled to establish temporary production facilities Virtualization • Virtual Offices: For non-manufacturing departments, set up virtual offices using robust digital tools and cloud technologies, facilitating uninterrupted operations • Digital Twins: Utilize technologies that allow for the simulation of physical environments and processes, facilitating remote planning and decision-making • Collaboration and Partnerships • Third-party Manufacturing: Collaborate with third-party manufacturers to temporarily assume production responsibilities, ensuring continuity in supply chains • Outsourcing: Temporarily outsource certain business functions to specialized service providers who can operate from different locations
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Mineral Suppliers • Local Procurement: Look into sourcing essential minerals such as limestone, clay, and gypsum from alternative local suppliers, and investigate the option of utilizing other readily available materials that can fulfill similar functions in the production process • Reciprocal Agreements: Establish agreements with peer companies or competitors to share critical raw material reserves in emergency scenarios, fostering cooperation to sustain production lines during crises Chemical Suppliers • Alternative Mix Designs: Explore adjusting mix designs to use fewer chemicals or to identify alternative chemicals that are more readily available. Rapid innovation and development can help pinpoint feasible alternatives swiftly • Stockpiling: Strategically stockpile essential chemicals, thereby creating a buffer supply that can sustain production while alternative sources are located
Recycled Material Suppliers • Community Engagement: Forge connections with local communities, construction firms, and demolition crews to ensure a steady influx of recycled materials such as concrete and asphalt, even during disruptions • In-house Recycling: Enhance in-house recycling capabilities to create a supply of required materials from waste products and existing structures, leveraging a circular economy's potential to maintain supply lines Office Consumable Goods • Local Sourcing: During disruptions affecting standard supply chains for office materials, opt for sourcing necessary office supplies locally, including approaching small-scale suppliers and stationery stores to fulfill immediate needs
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Communication Systems • Cellular Phones: Utilize functionalities like SMS, voice calls, offline apps, and camera features for communications and documenting important information • Satellite Phones: Have these on standby to guarantee communication even when cellular networks are down, ensuring connectivity through satellite networks • Walkie-Talkies and Two-Way Radios: Leverage for instant communication on the manufacturing floor or within corporate offices, not requiring cell network or internet connectivity • Public Address (PA) Systems: Use to quickly relay urgent messages or instructions in manufacturing environments • Landline Telephones: Utilize for external communications, especially if internet connectivity is down affecting VoIP systems
Transaction and Record Keeping • Cash Transactions: Maintain sufficient cash reserves to facilitate urgent transactions and keep the sales process smooth during digital payment system outages. • Checks: Utilize checks as an alternative to digital payments, ensuring their secure handling and processing. • Receipt Book: Keep a receipt book for manually recording transactions, creating a paper trail of all financial activities. • Paper Receipts/Invoicing: Utilize pre-printed paper receipts for manual invoicing, facilitating sales and maintaining transaction logs to be digitized once systems are restored. • Physical Copies of Critical Documents: Have physical copies of critical contracts, agreements, and necessary documents available for reference during digital systems downtime.
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Collaborative Working Solutions • Remote Work Setups: Enable corporate teams to work remotely using personal devices, including satellite and cellular phones, to maintain operations. • Shared Workspaces: Establish arrangements with peer plants or external partners for essential personnel to continue operations in shared spaces. • Whiteboards and Flip Charts: Utilize to visually communicate important information, like workflow changes or key messages, to staff members in manufacturing setups and call centers. • Paper Documents and Manuals: Ensure availability of hard copies of essential documents to aid operations during digital disruptions
Customer Service and Logistics • Manual Order Processing: Set up a manual system for processing orders received through offline channels, maintaining business continuity and customer satisfaction • Customers Points of Contact: Provide customers with alternative contact points through offline mediums, such SMS or voice broadcast, even local radio stations • Offline CRM: Establish an offline or paper-based system to track customer requests and complaints, ensuring customer service continuity. • Vendor Contacts List: Keep a physical list of vendor contacts, including suppliers and partners, to facilitate communication and coordination during disruptions • Pre-established Logistic Partnerships: Collaborate with logistic providers for goods transportation, ensuring support when digital communication disruptions affect transportation and delivery schedules. • Courier Services: Utilize courier services to ensure the timely delivery of physical documents or small goods when digital communication avenues are unavailable