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Battery recycling and life cycle

IFPEN

Created on August 2, 2023

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Transcript

A closed-loop life cycle

Batteries are collected from production scrap produced by gigafactories/manufacturers

Stage 8
Stage 1

Packaging and transport to the hazardous waste recycling center

Sourcing for precursor cathode active materials (pCAM)

Stage 7
Stage 2

Recovery of cobalt, nickel and lithium as salts

  • A battery contains: plastics, solvent, electronic components, modules
  • The modules contain cells
  • Cells: anodes coated in graphite/cathodes coated in a mixture of oxides that contain strategic metals (cobalt, lithium, nickel, manganese)

Safety processing and dismantling (separation of cathodes, anodes and plastics)

Stage 3
Stage 6

Hydrometallurgical separation

Recovery and grinding of the cells containing the metals

Stage 5
Stage 4

A mechanical separator extracts the recyclable fragments of copper, plastic and aluminium

Processing of anodes and cathodes to recover the “black mass”, a black powder that contains cobalt, nickel and lithium oxides

Closed-loop recycling reduces dependence on critical metals from foreign countries