Equipment Management Strategy

What is mining equipment management?

Business Management

Operations & Project Management

How do I get data to manage my business that will enable proactive fleet management decisions?

How can I achieve more productivity and efficiency?

▪ Rebuild/Resale/Disposal

Repair and Maintenance Management

Selection

What do I need to efficiently get the job done?

Rebuild/Resale/Disposal: What is the most cost-effective lifecycle plan for my asset[s]?

How can I develop capabilities that will lower my risk to obtain optimum life, availability, and utilization?

What do I need to efficiently get the job done?

Loaders Wheel Loader Buckets

• Excavator Buckets

• Excavator UC
• GET & Wear Packsits

Fleet Match

• Size
• Quantity

Hauling

• Truck Body Selection
• Tray Liner Kits

Business Management

Operations & Project Management

How do I get data to manage my business that will enable proactive fleet management decisions?

How can I achieve more productivity and efficiency?

▪ Rebuild/Resale/Disposal

Repair and Maintenance Management

Selection

What do I need to efficiently get the job done?

Rebuild/Resale/Disposal: What is the most cost-effective lifecycle plan for my asset[s]?

How can I develop capabilities that will lower my risk to obtain optimum life, availability, and utilization?

Operations & Project Management

How can I achieve more productivity and efficiency?

Load & Dump Area

Drill & Blast

Lower Cost Increase Productivity

TRUCK PAYLOAD

Haul Road Management

Load Management

Operations & Project Management

How can I achieve more productivity and efficiency?

Business Management

Operations & Project Management

How do I get data to manage my business that will enable proactive fleet management decisions?

How can I achieve more productivity and efficiency?

▪ Rebuild/Resale/Disposal

Repair and Maintenance Management

Selection

What do I need to efficiently get the job done?

Rebuild/Resale/Disposal: What is the most cost-effective lifecycle plan for my asset[s]?

How can I develop capabilities that will lower my risk to obtain optimum life, availability, and utilization?

Repair and Maintenance Management

How can I develop capabilities that will lower my risk to obtain optimum life, availability, and utilization?

Repair and Maintenance Management

How can I develop capabilities that will lower my risk to obtain optimum life, availability, and utilization?

We Must be aligned with the customer to Optimum Fleet Management Strategy

First PCR Cycle

Equipment Disposal

Machine Life Cycle (Based on PCR)

step 1

Planned Component Replacement (PCR)

Scheduled Repairs (Major & Minor)

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Periodic Services

Detection Routines

Unscheduled Repairs

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step 1

Ability to build a preventive plan

MTBS, MTTR & Maintenance Plan Cost ($)

Ability to maintain the maintenance plan

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Costs ($)

Availability

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All events reduce asset utilization.

Repair and Maintenance Management

How can I develop capabilities that will lower my risk to obtain optimum life, availability, and utilization?

Equipment Management Metrics

Operations Management Metrics

•Mean time between shutdowns (MTBS) •Mean time to repair (MTTR) •Availability index •% scheduled downtime •Asset utilization •Maintenance ratio •Top problems

•Tons/hour and cost/ton •Fuel consumption •Payload management •Haul cycle detail

Effective Equipment Management limits machine down time

Typical component failure timeline...

M&R Process Model

Five Elements of Condition Monitoring

Condition Monitoring

Business Management

Operations & Project Management

How do I get data to manage my business that will enable proactive fleet management decisions?

How can I achieve more productivity and efficiency?

▪ Rebuild/Resale/Disposal

Repair and Maintenance Management

Selection

What do I need to efficiently get the job done?

Rebuild/Resale/Disposal: What is the most cost-effective lifecycle plan for my asset[s]?

How can I develop capabilities that will lower my risk to obtain optimum life, availability, and utilization?

Business Management

How do I get data to manage my business that will enable proactive fleet management decisions?Machine Lifecycle; What data do I need to manage my business?

Availability

Productivity

COSTS

Business Management

Operations & Project Management

How do I get data to manage my business that will enable proactive fleet management decisions?

How can I achieve more productivity and efficiency?

▪ Rebuild/Resale/Disposal

Repair and Maintenance Management

Selection

What do I need to efficiently get the job done?

Rebuild/Resale/Disposal: What is the most cost-effective lifecycle plan for my asset[s]?

How can I develop capabilities that will lower my risk to obtain optimum life, availability, and utilization?

Rebuild/Resale/Disposal

What is the most cost-effective lifecycle plan for my asset[s]?

Hourly owning cost goes down with age. It depends on the rate at which residual market value decreases and the number of hours worked in a year.

Hourly operating cost goes up with age.It depends on the rate at which expenditure on repair parts and labor increases as the machine ages.

How many hours/years long do you keep it ??

How Many Hours do I Run it Per Year ?

How many Component changes ??

• The machines have been Selected, Operated, and Maintained, now they’re are getting older.
• The customers talks about “Do replace, rebuild or dispose”.
• We should be able to ask the 3 basic questions to help determine what is the Customers Fleet Strategy.