MASE 5 - 4 of 5 MR-J5 Servo

Mitsubishi Approved Sales Engineer

MASE 5

Part 4 of 5 MR-J5 Servo

80% pass mark

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Servo/Motion control – the technical story

Flexibility as wide as your imagination

Servo/Motion Solutions

TECHNICAL

MASE 5 Servo and Motion

MR-J5 Models

Let's start by watching a video

J5 Product Concept

Progressiveness

Connectivity

Usability

Maintainability

Heritage

Improvement on MR-J4 (22/26 bit)

Backwards compatibility

More network options

Designed to be easy to use and set up

Status, AI, fault analysis, diagnostics

Progressiveness

Production

Evolution of machines

Standardisation of programs

Increasing added value

• Functional safety
• Application-specific add-on functions
• Reduced spares holding

• High-speed/high-precision/ multi axis
• Vibration suppression
• Compact/energy-efficient
• 26 bit resolution

• IEC 61131-3 compliance
• Motion control FB
• Synchronous control/cam control

Connectivity

Production

Linking with connected devices

Linking with industrial PCs

• CCLIE-TSN
• Sensors
• Universal drive
• IM Motors

• Motion Control Software

Usability

Design

Improved usability of drivers

• Single connector/single cable
• One-touch lock
• Gain adjustment

Reduced Engineering Time

• Easy programming
• Capacity selection/model selection
• Engineering chain support

Maintainability

Maintenance

Maintenance-free

• Battery-less encoder
• Parameter backup/restore

Predictive maintenance

• Predictive maintenance of drive parts
• Predictive maintenance of machines

Corrective maintenance

• Graph function integration by GX LogViewer
• Enhancement of the servo amplifier maintenance function
• Servo system recorder

Heritage/Legacy

Heritage

Compatibility with existing models

Utilisation of program assets

• Interchangeable mounting
• Compatibility with previous generation amplifiers and networks

• Compatible add-on functions

MR-J5 Servo

Industrial PC

Q Series Motion module

R Series Motion module

Motion Control Software SWM78

Simple Motion module

Motion module RD78G RD78GH

Positioning module

Positioning/Motion

General-purpose interface

Interface

1 Gbps

100 Mbps

150 Mbps

Servo amplifier MR-J5-A MR-J5-A-RJ

Servo amplifier MR-J5-G MR-J5-G-RJ

Servo amplifier MR-J5-B

Amplifier

Rotary servo motor HK series

Linear servo motor LM series

Direct drive motor TRM series

Motor

Multi Voltage

J4 servo system

J5 servo system

Multi-voltage connection

Standard connection

HK-KT□W HK-ST□W

MR-J5 (200 V AC)

Servo motor (200 V class)

MR-J4 (200 V)

HK-KT□4W HK-ST□4W

MR-J5 (400 V AC)

Servo motor (400 V class)

MR-J4 (400 V)

Multi Voltage

Example when using a 400 V servo amplifier (1.5 kW motor)

Standard connection

MR-J5-200G4 HK-KT1534W ( 3 phase)

Multi-voltage connection

MR-J5-200G4 HK-KT153W ( Single phase)

Higher speed

6000rpm > 6700rpm

More flexibility when sizing applications

Higher performance

Increased speed and torque range, less spares holding

MR-J5 HK-KT13W

MR-J4 HG-KR13

HK-KT Series (200V)

Higher speed

6000

6700

Higher Torque

350

450

Max speed [r/min]

Rated Torque Ratio

Higher Performance

Higher performance

Increased speed and torque range, less spares holding

Medium Inertia Motors

MR-J5 HK-ST102W

HK-ST Series (200V)

MR-J4 HG-SR102

Higher speed

3000

4000

Higher Torque

300

400

Maximum speed [r/min]

Rated Torque Ratio

Cables

Single connector

Model with an electromagnetic brake also uses single connector.

Power supply encoder connector

Encoder connector

Power supply brake/encoder connector

Power connector

HG-KR

HK-KT

Single cable

Dual cable type can also be selected.

Horizontal feed

Horizontal feed

Vertical feed

Vertical feed

HK-KT

HK-KT

MR-J5

MR-J5

Single cable speeds up wiring and eliminates misconnection

Compare J4 & J5 Motion - number of axis

Expanded number of control axes

J4 servo system

Motion module R64MTCPU × 3 modules

64 axes

64 axes

Total 192 axes

64 axes

Servo amplifier MR-J4-B

Compare J4 & J5 Motion - number of axis

Expanded number of control axes

256 axes

J5 servo system

Motion module RD78GHW × 3 modules

Remote I/O

256 axes

Remote I/O

Total 768 axes

256 axes

Servo amplifier MR-J5-G

Remote I/O

New "Simple" Motion Controller for iQ-F

FX5U PLC + FX5-SSC-S x 16

FX5U with 16 x 8 axis modules 168 axis

FX5U PLC + FX5-SSC-G x 4

4 unit

Units

Amp

RIO

32 axes

VSD

64 stations

AMPS

Amp(PP)

・・・

・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・

Inter-module synchronization

None

8 axes .......................................................on each card 16 stations on the network (can mix hardware)

Battery-less

J5 servo system

J4 servo system

Servo amplifier MR-J5

Servo amplifier MR-J4

Reduced component count cost saving

Battery-less

Absolute position encoder loaded HG series

No battery required

Absolute position encoder loaded HK series

Battery

Safety Functions

No additional safety hardware required for the amplifier

Safety observation function (IEC/EN61800-5-2)

STO (Safe Torque OFF)

SS1 (Safe Stop 1)

SBC (Safe Break Control)

SSM (Safe Speed Monitor)

SLS (Safely-Limited Speed)

SS2 (Safe Stop 2)

SOS (Safe Operating Stop)

Safety level

MR-J5-G-RJ

High-functionality servo motor (with functional safety)

Category 4, PL e, SIL 3

Category 4, PL e, SIL 3

Standard servo motor

Category 3, PL d, SIL 2

Supported functions

J5 servo system

J4 servo system

Option not required

For MR-D30 Option

MR-J5-G-RJ

MR-J4-B-RJ

20 mm

Safety Functions

TSN

Generic/safety program

Simple motion module

Safety CPU

USB

TSN

Remote I/O

MR-J5

MCCB

2nd Magnetic contactor for preventing unexpected start is not required

Compact safety remote I/O

Safety remote I/O

Magnetic contactor

Servo motor with functional safety

Light curtain

Emergency stop switch

The safety system is easy to configure and saves engineering time

Safety Functions

The safety system is easy to configure and saves engineering time

Motion Controller 2,4,8,16,32,64 axis

Mix safety and control on one network

Fast Diagnostics - new functions

Encoder communication diagnosis function

Open phase detection function

Open phase detction

Identification of malfunction location

Input open phase [AL 139.1]

Communication error [AL. 016] occurred

Output open phase [AL 139.2]

Servo amplifier

Encoder

Input cable

Motor power line

Communication IC

Communication IC

Cable

MR-J5

MR-J5

Faster diagnostics = reduced downtime

Preventative Maintenance

Predicting failures based on changes in friction and vibration

Motion module

GOT

Dynamic friction

MR-J5-G

Mechanical malfunction

Failure signs

Judgement value

Friction and vibration data

Friction and vibration monitor

Number of operation days

MR Configurator2

Malfunction

Normal

Servo motor

Ball screw

Predictive Maintenance

Detection of belt tension error from friction analysis

Motion module

GOT

MR-J5-G

Friction torque [%]

Judgement value

Malfunction warning

Friction data

Tension monitor

Belt tension [N]

Servo motor

Normal

Malfunction

Belt drives

MR Configurator2

Software - Simple Motion Setting Tool

Built into GXWorks2 and GXWorks3

Software - MR-Configurator2

Used directly with Amplifier Mini USB connection Monitoring Parameterisation Diagnostics System Status Test movement Not to be confused with the Simple Motion Setting Tool

Software - NEW Motoriser Sizing Tool

Used to help customer SIZE their servo systems

MR-J5 Summary

• TSN motion network, A type amps also available - No B type amps (SSCNET III)
• Single automation network
• Integration into SIL3, PLe, Cat. 4 systems with CC-Link IE TSN
• No additional safety add on hardware required
• Advanced predictive maintenance features
• Reduced downtime
• Dual rated motors (1ph & 3ph)
• Reduced spares holding
• Extended motor ranges
• More flexibility when sizing applications 14 to 22 sizes
• Battery less encoders

• Absolute positioning without need for batteries
• Reduced footprint

• Less panel space required

video quiz - a bit of fun!

instructions

Watch the video and get ready to answer the questions before time runs out.You can do it!

I'm ready!

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Quiz FINISHED!

Congratulations!You have completed the fun knowledge check on the MR-J5 video Now it's back to the course work I'm afraid

Knowledge Check