INGETEAM TRACTION_ENG 2021

INDEX

INGETEAM GROUP INGETEAM TRACTION KEY DECISIONS & NEW INVESTMENTS RECENT NEW PROJECTS RELEVANT PROJECTS IN OPERATION

June, 2020

INDEX

INGETEAM GROUP INGETEAM TRACTION KEY DECISIONS & NEW INVESTMENTS RECENT NEW PROJECTS RELEVANT PROJECTS IN OPERATION

INGETEAM GROUP

Company Introduction

Key Figures

• Present in more than 23 countries and markets
• Independent company
• 4,000 employees around the world
• 5,5% of turnover invested in R&D 500 persons
• More than 75 years in the electric sector
• 2018 turnover 637M Euro

A company specializing in energy conversion INGETEAMs core business is to develop:

• Power electronics
• Control electronics
• Electrical engineering
• Electric motors, generators & submersible

pumps and motors INGETEAM operate in the following sectors:

• Energy: wind, solar, hydropower, etc.
• Power transmission and distribution
• Steel industry
• Marine
• Railway

INGETEAM GROUP

Company Introduction

Key Figures

• Present in more than 23 countries and markets
• Independent company
• 4,000 employees around the world
• 5,5% of turnover invested in R&D 500 persons
• More than 75 years in the electric sector
• 2018 turnover 637M Euro

A company specializing in energy conversion INGETEAMs core business is to develop:

• Power electronics
• Control electronics
• Electrical engineering
• Electric motors, generators & submersible

pumps and motors INGETEAM operate in the following sectors:

• Energy: wind, solar, hydropower, etc.
• Power transmission and distribution
• Steel industry
• Marine
• Railway

INGETEAM GROUP

Technological Core, Solutions and Services

INDEX

INGETEAM GROUP INGETEAM TRACTION KEY DECISIONS & NEW INVESTMENTS RECENT NEW PROJECTS RELEVANT PROJECTS IN OPERATION

INGETEAM TRACTION

Unique Value Proposal

• Full integration support and specification of Vehicle Traction Chain [incl. motors, transformers, etc..]
• Share our Expertise & Knowledge on the different fields to optimize the global solution

(Architecture [Topology, 2 or 3 level technology, DC-link voltage, etc… ], Harmonics, EMC, ….)

• In-house technology development and extensive external critical elements characterization
• Reliability with strong and long term collaborations with our Customers as Technology Partners.
• Full cooperation with client even before Contract initiation and open After sales arrangement
• Open to establish different models of collaboration

Power Electronic State of Art Technology applied with Flexibility, meeting our customers project requirements, customizing our Converters solutions with an Ad-Hoc approach.  High reliability achieved by well proved Power Modules and experience integration

INGETEAM TRACTION

Traction Chain Approach

Technology provider of the Traction Converter in cooperation with Client to optimally integrate into the Complete Traction Chain, but also the Complete Traction Chain Supplier, Transformer & Converter & Motor, comprising the whole Process of Conception, Definition, Specification, Design, Validation, Project Management, Deliveries, Commissioning and the After-sales  in both cases Responsibility of the Traction System Chain

• Responsibility of the whole electrical integration,

and supporting the cooperation in order to find the most optimal mechanical Integration together with the customer.

INGETEAM TRACTION

Complete Traction Chain Integrator

• Traction Converter

In-house technology development and manufacturing, based on Power Electronic State of Art Technology. + 400 Traction Converter Systems Installed

• Complete Integration [Converter + Transformer + Motor]

Close collaboration with Key Suppliers, with independent choice for each project + 68 Complete Traction System + 80 on the delivery process

Generic homologated Control board ELEKTRA

INGETEAM TRACTION

Product range

INGETRAC HIGH BPM

Setting up the traction converters INGETRAC as an smart integration of extensively proved Power Modules

…and higher

2,5

I INGETRAC MEDIUM BPM

Converter Power [ MW]

1,5

INGETRAC LOW BPM

0,5

TROLLEY BUS LRV

HS LOCOMOTIVES

SPECIAL V. EMU

Generic homologated Control board ELEKTRA

INGETEAM TRACTION

Product range

INGETRAC HIGH BPM

Setting up the traction converters INGETRAC as an smart integration of extensively proved Power Modules

…and higher

2,5

I INGETRAC MEDIUM BPM

Converter Power [ MW]

1,5

INGETRAC LOW BPM

0,5

TROLLEY BUS LRV

HS LOCOMOTIVES

SPECIAL V. EMU

INGETEAM TRACTION

Project and Quality Management

Our vocation is to work side-by-side with our customer, developing complete and optimal system solutions. We undertake all necessary processes to assure successful integration into the vehicles engineering. GATES Management Process

• V – model project management deeply integrated in company processes
• Requirement management

Flexibility on Project Execution

• Support in complete electrical design
• Refurbishment SW & HW TCMS capacity

After Sales

• Open for the most optimal project arrangement
• In-house diagnostic system [possible customization]

Certified Management Systems & Product Certification

• ISO 9001:2015; IRIS – ISO/TS 22163; ISO 14001:2015 [etc…]; EN 15085

INDEX

INGETEAM GROUP INGETEAM TRACTION KEY DECISIONS & NEW INVESTMENTS RECENT NEW PROJECTS RELEVANT PROJECTS IN OPERATION

TRACTION MANUFACTURING PLANT

New Converters Manufacturing Facilities

• Production in new facilities started on 1.2.2019 after 5M€ Investment approved by the BOARD
• Manufacturing floor space of 5,500 m2 and a further 1,000 m2 of office space
• Facilities for Converters & Automation division
• Traction Business
• Marine Business
• Industrial Solution Business
• Power Grid Business

• New Test Benches from 690Vac to 6Kvac [10MW]
• Internalize some critical process

actually Subcontracted

• New layout has been established for LEAN Manufact.

method: with customer at center of production

TRACTION TESTING FACILITIES

Key Component, Power Stack and Traction Converter Testing

• R&D laboratory
• Test Area: 13,000 m²
• 3 different areas with specific test benches (Key Component testing, Power Stack testing, Power Converter testing)
• Possibility to test up to 6.6kVAC@12MW converters

TRACTION TESTING FACILITIES

Traction Combine – System Test Transformer / Converter / Motor up to 10 MW

• 100 m² testing floor.
• System Test acc. IEC61377.
• Energy Efficiency, Noise Reduction, Thermal Characterization

+ Route Profile Simulation.

• 3,000/1,500/750 V DC.( + ac b2b test based on transformer)
• Ambient temperature and cooling system test
• Temp. independent control (real hot application conditions)

INDEX

INGETEAM GROUP INGETEAM TRACTION KEY DECISIONS & NEW INVESTMENTS RECENT NEW PROJECTS RELEVANT PROJECTS IN OPERATION

HIGH SPEED TRACTION SYSTEM

Project Features

Operation Speed: 330 km/h Max. Traction Effort: 200 kN Power at Wheel & Voltages:

• 8.500 kW ( 25 kV AC)
• 6.800 kW ( 3 kV DC)
• 4.800 kW ( 1.5 kV DC)

Scope of Supply:

• 60 Traction Chain Systems to be supplied between 2019 – 2021, consists of
• 120 Traction Converters,
• 240 Traction Motors ( INGETEAM Specify & Validate ),
• 60 Traction Transformers ( INGETEAM Specify & Validate )

Main Technological Challenges:

• High Power Density – Weight Challenge
• Energy Consumption – Efficiency (Global Traction System  90% at Full Power)
• Focused on EMC and Noise emissions

HIGH SPEED TRACTION SYSTEM

INGETRAC High Power Facts

Dimensions: 3.600 x 1.700 x 1.000 mm Weight: 2.300 Kg Position: On board Cooling: Liquid Type Control: Bogie Inverter Topology: 3 Level Topology Semiconductor: 3,3 kV IGBT´s Max. Power: 2,4 MW Auxiliary Power: 300 kVA (400 VAC) Integrated Battery Charger: 21 kW ( 110 VAC ) Nº of BPM: 10

• 2x Active Front End
• 1x Traction inverter
• 1x Braking chopper
• 2x Auxiliary inverter

HIGH SPEED PUSH-PULL TRACTION SYST.

Project Features

Operation Speed: 230 km/h Max. Traction Effort: 300 kN Power at Wheel & Voltages:

• 6.400 kW ( 15 kV AC)
• 6.400 kW ( 25 kV AC )
• 4.000 kW ( 1.5 kV DC)

Scope of Supply:

• 23 Traction Chain Systems to be supplied between 2021 – 2022, consists of
• 46 Traction Converters,
• 92 Traction Motors ( INGETEAM Specification & Validation ),
• 23 Traction Transformers ( INGETEAM Specification & Validation)

Main Technological Challenges:

• High Power Density – Weight Challenge
• Fulfillment of DB quality standard
• Focused on EMC (multiple target countries)

HIGH SPEED PUSH-PULL TRACTION SYST.

INGETRAC High Power Facts

Dimensions: 3.400 x 2.000 x 1.035 mm Weight: 2.675 Kg Position: On board Cooling: Liquid Type Control: Axle Inverter Topology: 2 and 3 Level Topologies Semiconductor: 3.3 kV and 4.5 kV IGBT´s Max. Power: 3.2 MW Auxiliary Power: 210 kVA (400 VAC) Integrated Nº of BPM: 12

• 2x Active Front End
• 2x Traction inverter
• 2x Braking chopper
• 1x Auxiliary inverter

EMU ON ROOF 25kV / 3kV TRAC. SYST.

Project Features

Operation Speed: 160 km/h Max. Traction Effort: 230 kN Power at Wheel & Voltages:

• 2200 kW ( 3 kV DC)
• 2200 kW ( 25 kV AC)

Scope of Supply:

• 14 Traction Converter
• 14 Auxiliary Transformer Cabinet
• Complete Traction Chain specification, including Motors, Tranformer, HE, BRR, etc…

even not being INGETEAMs scope of supply Main Technological Challenges:

• Modular Design to optimize maintenance
• Diagnosis tools [INGEMASTER] to minimize maintenance cost
• Fulfillment of TSI Normative
• Homologation in Czech Republic

EMU ON ROOF 25kV / 3kV TRAC. SYST.

INGETRAC Medium Power Facts

Dimensions: 3.650 x 1.800 x 625 mm Weight: 1.500 Kg Position: On the roof Cooling: Liquid Type Control: Bogie Inverter Topology: 3 Level Topology Semiconductor: 3,3 kV IGBT´s Max. Power:  1,1 MW Auxiliary rated /peak power: 200KVA / 250 kVA (400 VAC) Integrated Nº of BPM: 7

• 1 x Active Front End (1 AFE)
• 1 x Traction inverter
• 1 x Braking chopper
• 1 x Auxiliary inverter

INDEX

INGETEAM GROUP INGETEAM TRACTION KEY DECISIONS & NEW INVESTMENTS RECENT NEW PROJECTS RELEVANT PROJECTS IN OPERATION

HIGH POWER INGETRAC PROJECTS

Project Features

High Speed Train Operation Speed: 250 km/h Max. Power Wheel: 5.000 kW Catenary Voltage: 25 kV Power Heads Nº: 12 Note: Complete Electric design

GAMA E - loco Operation Speed: 160 km/h Max. Power Wheel: 5.600 kW Catenary Voltage: 3 kV Units Number: 30 Note: Last Mile Solution

EuskoLoco Operation Speed: 120 km/h Units Number: 11 Max. Power Wheel: 2.500 kW Propulsion: Diesel – ElectricDiesel Units Number: 11 Note: Complete el. design

MEDIUM POWER INGETRAC PROJECTS

Project Features

ELF – EMU [& DART] Operation Speed: 160 km/h Max. Power Wheel: 2.500 kW Catenary Voltage: 3 kV Note: 105+ EMUs in operation Different configurations

ELF2 - EMU Operation Speed: 160 km/h Max. Power Wheel: 2.500 kW Catenary Voltage: 3 kV Note: 40 EMUs in operation Different configurations

EMU - FEVE Operation Speed: 100 km/h Max. Power Wheel: 2.100 kW Catenary Voltage: 3 kV Note: 12 EMUs in operation Complete el. design

LOW POWER INGETRAC PROJECTS

Project Features

SHUNTING Loco Max. Power Wheel: 800 kW Catenary Voltage: 750 V Note: Battery System

DIAGNOSTIC Loco Max. Power Wheel: 867 kW Catenary Voltage: 25 kV Note: Homologation in Finland

TRANVÍA BILBAO Operation Speed: 100 km/h Max. Power Wheel: 500 kW Catenary Voltage: 750 kV Note: Config. 75% & 100% low fl.

June,2020