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AOM Game

mikelacarraro

Created on April 11, 2021

Exercise on MRP

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Exercises on MRP

Michela Carraro Production and Business Processes A.Y. 2025/2026

Start

In this game your team is required to fill the MPS, ATP and MRP for Mario's kart company. You have 20 minutes to complete the exercise, but pay attention: any time you answer uncorrectly you will need to start the level again.

I need some help to compute the MPS and ATP for my karts. Currently I have 28 karts in stock and I use chasing demand approach.

Batch order quantities of 10
Safety Stock= 5

Production lead time= 1

Demand and sales order are shown in the table below

What's missing?

Safety Stock= 5; Lead Production Time=1; Safety Lead Time=0; Re-order level=10 Select the correct answer to jump

22

13

20

28

Continue

+1

20

What's missing?

Safety Stock= 5; Lead Production Time=1; Safety Lead Time=0; Re-order level=10 Select the correct answer to jump

13

22

+3

What's missing?

Safety Stock= 5; Lead Production Time=1; Safety Lead Time=0; Re-order level=10 Select the correct answer to jump

10

20

+3

What's missing?

Safety Stock= 5; Lead Production Time=1; Safety Lead Time=0; Re-order level=10 Select the correct answer to jump

22

21

13

21

What's missing?

Safety Stock= 5; Lead Production Time=1; Safety Lead Time=0; Re-order level=10 Select the correct answer to jump

10

+4

What's missing?

Safety Stock= 5; Lead Production Time=1; Safety Lead Time=0; Re-order level=10 Select the correct answer to jump

10

16

15

+5

16

What's missing?

Select the correct answer to jump. The first number refers to the MPS quantity, while the second one refers to the week in which production should be started

20; 5

10; 5

20; 6

10; 6

+5

20; 5

Congratulations you unlocked a new character!

Luigi's Powers and Abilities: High jump

Choose a character

Mario

Luigi

Now we need to compute the MRP for car body and chassis. Each kart is made by a car body and a chassis(click on + to see the full BOM)

What's the demand for Car Body in the first week?

Lead Time=2; Safety Lead Time=1; Re-order level=5

20

10

Continue

What's the MRP for Car Body in the second week?

Lead Time=2; Safety Lead Time=1; Re-order level=5

45

20

10

15

20

What's the inventory for Car Body in the third week?

Lead Time=2; Safety Lead Time=1; Re-order level=5

12

22

20

22

What's the MRP for Car Body in the fourth week?

Lead Time=2; Safety Lead Time=1; Re-order level=5

10

20

30

What's the inventory for Car Body in the fifth week?

Lead Time=2; Safety Lead Time=1; Re-order level=5

12

32

What's the demand for Car Body in the sixth week?

Lead Time=2; Safety Lead Time=1; Re-order level=5

10

20

What's the inventory for Chassis in the first week?

Lead Time=1; Safety Lead Time=1; Re-order level=10

33

23

25

15

23

What's the MRP for Chassis in the second week?

Lead Time=1; Safety Lead Time=1; Re-order level=10

10

20

30

20

What's the demand for Chassis in the sixth week?

Lead Time=1; Safety Lead Time=1; Re-order level=10

10

20

Congratulations you unlocked a new character!

Toad's Powers and Abilities: Fast

Choose a character

Mario

Luigi

Toad

We will compute the MRP for back wheels and axle. Each kart has two back wheels and back wheels are made by one axle and one wheel(click on + to see the full BOM)

What's the demand for back wheels in the first week?

Lead Time=1; Safety Lead Time=0; Re-order level=15

20

16

Continue

20

What's the MRP for back wheels in the second week?

Lead Time=1; Safety Lead Time=0; Re-order level=15

15

45

30

30

What's the inventory for back wheels in the third week?

Lead Time=1; Safety Lead Time=0; Re-order level=15

10

15

20

What's the demand for axle in the second week?

Lead Time=1; Safety Lead Time=0; Re-order level=10

30

15

10

20

30

What's the MRP for axle in the third week?

Lead Time=1; Safety Lead Time=0; Re-order level=10

15

10

20

What's the inventory for axle in the fifth week?

Lead Time=1; Safety Lead Time=0; Re-order level=10

16

22

Congratulations you unlocked a new character!

Peach Powers and Abilities: Levitation

Choose a character

Peach

Mario

Toad

Luigi

We will compute the MRP for front wheels and steering arms. Each kart has two front wheels and front wheels are made by one steering arm and one wheel(click on + to see the full BOM)

What's the inventory for front wheels in the second week?

Lead Time=1; Safety Lead Time=0; Re-order level=12

18

22

14

Continue

What's the MRP for front wheels in the third week?

Lead Time=1; Safety Lead Time=0; Re-order level=12

12

24

What's the MRP for front wheels in the third week?

Lead Time=1; Safety Lead Time=0; Re-order level=12

40

10

What's the MRP for steering arms in the first week?

Lead Time=1; Safety Lead Time=0; Re-order level=5

10

15

40

10

What's the MRP for steering arms in the fifth week?

Lead Time=1; Safety Lead Time=0; Re-order level=5

10

Congratulations you unlocked a new character!

Rosalinda Powers and Abilities: Magic

Choose a character

Peach

Mario

Toad

Luigi

Rosalida

We will compute the MRP for wheels, wheel caps and bolts. Each wheels is made by one whee cap and three bots(click on + to see the full BOM)

What's the demand for wheels in the second week?

Lead Time=0; Safety Lead Time=0; Re-order level=10

78

48

30

40

Continue

78

What's the MRP for wheels in the second week?

Lead Time=0; Safety Lead Time=0; Re-order level=10

48

90

80

78

80

What's the inventory for wheels in the fifth week?

Lead Time=0; Safety Lead Time=0; Re-order level=10

18

What's the demand for wheel caps in the second week?

Lead Time=0; Safety Lead Time=1; Re-order level=30

80

78

48

80

What's the inventory for bots in the first week?

Lead Time=0; Safety Lead Time=0; Re-order level=50

200

78

278

78

What's the demand for bolts in the second week?

Lead Time=0; Safety Lead Time=0; Re-order level=50

480

240

120

240

To satisfy gross requirements in the second week, what should be MRP? In which week?

Lead Time=0; Safety Lead Time=0; Re-order level=50

200, 2

200, 1

162, 1

162, 2

200,2

Congratulations! You completed this exercise successfully!

Go back to the main room and write to instructors the code "3471"